Higher fatty acids, which contain more than ten carbon atomsfatty acid。For example, stearic acid, palmitic acid, oleic acid, etc.Stearic acid and palmitic acid belong to saturated higher fatty acids, which are solid at room temperature.The hydrocarbon radical of oleic acid contains a double bond, which belongs to unsaturated higher fatty acid and is liquid at room temperature.
Higher fatty acids contain carboxyl groups in their molecules, so they have the properties of carboxylic acids. The main component of soap we use daily is the sodium salt of higher fatty acids.There is an unsaturated double bond in the molecule of oleic acid, which can also react with hydrogen or chlorine. For example, liquid oleic acid reacts with hydrogen under the action of metal nickel to generate solid stearic acid.[1]
Fatty acids in nature mainly exist in animal and vegetable oils in the form of esters, and the amount of natural fatty acids is very small.[2]
Production method - early high fatty acids were mainly extracted from animal and vegetable fats. With the development of modern petrochemical industry, high fatty acids can be produced by synthesis.In the United States and Japan, natural oils are still used as the main raw materialsolefinIs the production route of raw materials;China, the Soviet Union and Eastern European countries mainlyparaffin wax(SeePetroleum wax)It is produced for raw materials.
withNatural greaseAs raw material: the carbon number of fatty acids in oil is almost all even, and the fatty acids obtained by this method are all even carbon products.Grease istriglycerideClass compounds, which can be added with alkalisaponification、acidificationperhapshydrolysisFatty acid was prepared by the method of.
In industry, Colgate Emery continuous decomposition device is used to blow high-pressure steam into the decomposition tower. The reaction temperature is 250~260 ℃, the pressure is 5.0~5.5MPa, and the retention time is 2~3hConversion rate98%~99%, the product passesHydrogenationexceptUnsaturated fatty acid, RejuvenationVacuum distillationThe product with purity of 99.5% was obtained.
Fatty acids produced with oils are called natural fatty acids.In addition, higher fatty acids can also be obtained fromrosin, extracted from wood pulp oil slick (seeAgricultural, forestry and chemical products)。
With petroleum hydrocarbon as raw material, i.eparaffin waxOxidation method: In 1936, German Henkel Company established the first industrial unit.The law is based onBoiling range350~420 ℃ straight chainN-alkane——Paraffin wax as raw materialpotassium permanganateormanganese dioxide-In the presence of potassium sodium catalyst, paraffin is in contact with air in the reaction tower.First, it is initiated at 120~160 ℃, 0.14~0.63MPa for 1~2h, and the control temperature is 105~120 ℃,reaction time12~20h, yield 75%~85%, productScrubberRemove C1~C4 acid by internal water washing, and add alkali after separating catalystsaponification, and then separate at 380 ℃, 0.6~1.3 MPaUnsaponifiable matter, and finally use sulfuric acidacidificationVarious grades of fatty acids are separated by refining.The consumption of paraffin wax per ton of acid is about 1.75~1.85t.The reaction can be carried out in multiple groups of oxidation towers in series or in other formsReactorContinuous in.
The early higher fatty acids were mainly extracted from animal and vegetable fats. With the development of modern petrochemical industry, higher fatty acids can be produced by synthesis.In the United States and Japan, natural oils are still used as the main raw materialsolefinIs the production route of raw materials;China, Russia and Eastern European countries mainlyparaffin wax(SeePetroleum wax)It is produced for raw materials.
withNatural greaseAs raw material: the carbon number of fatty acids in oil is almost all even, so the fatty acids obtained by this method are all even carbon products.Grease istriglycerideClass compounds, which can be added with alkalisaponification、acidificationperhapshydrolysisFatty acid was prepared by the method of.The basic reaction is: Colgate Emery continuous decomposition device is used in industry to blow high-pressure steam into the decomposition tower, reaction temperature is 250~260 ℃, pressure is 5.0~5.5MPa, residence time is 2~3h, reactionConversion rate98%~99%, the product passesHydrogenationRemove unsaturated fatty acids, and thenVacuum distillationThe product with purity of 99.5% was obtained.
Fatty acids produced with oils are called natural fatty acids.In addition, higher fatty acids can also be obtained fromrosin, extracted from wood pulp oil slick (seeAgricultural, forestry and chemical products)。With petroleum hydrocarbon as raw material, i.eparaffin waxOxidation method: In 1936, German Henkel Company established the first industrial unit.The method is based on straight chain with boiling range of 350~420 ℃N-alkane——Paraffin wax as raw material, in potassium permanganate ormanganese dioxide-In the presence of potassium sodium catalyst, paraffin is in contact with air in the reaction tower.First, the reaction was initiated at 120~160 ℃, 0.14~0.63MPa for 1~2h, controlled at 105~120 ℃, and the reaction time was 12~20h. The yield was 75%~85%ScrubberRemove C1~C4 acid by internal water washing, and add alkali after separating catalystsaponification, then separate unsaponifiable matter at 380 ℃, 0.6~1.3 MPa, and finally use sulfuric acidacidificationVarious grades of fatty acids are separated by refining.Acid consumption per tonparaffin waxAbout 1.75~1.85t.The reaction can be carried out continuously in multiple groups of oxidation towers in series or other types of reactors.
witholefinAs raw materials, there are mainly the following methods:
② Straight chainAlpha olefinHydroformylation, oxidation orcarboxylChemical method - the basic reaction formula is:
③ Ziegler intermediate oxidation and carboxylation——ethyleneOligomerizedAlkyl aluminiumDirect oxidation, or withcarbon dioxideAfter reaction to generate trialkoxy aluminumhydrolysisAcidification:
2R3Al+9Otwo─→6R′COOH+3HtwoO+AltwoOthree
R3Al+3COtwo─→(RCOO)3Al
(RCOO)3Al+3HtwoO─→3RCOOH+Al(OH)three
④ Kohfa——Branched chainolefinIn sulfuric acid-Boron fluorideIn the presence of catalyst, under the condition of 0~80 ℃, 0.1~10MPa andcarbon monoxideWater reaction can generate higher fatty acids with branched chains.[3]
Open up sources of raw materials and develop variousGreen surfactantFrom the perspective of development, it has important practical significance.Natural high fatty acids are renewable resources developed from green vegetable oil and other raw materials. The most important use is to produce green surfactants.In China, we should adhere to the development path of green surfactants based on resources and in line with China's national conditions and responsible for future generations, and vigorously promote green surfactants that have been used in production.[4]