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State Key Laboratory of Mixed Process Industrial Automation System and Equipment Technology (Metallurgical Automation Research and Design Institute)

Subordinates of Metallurgical Automation Research and Design Institute
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State Key Laboratory of Mixed Process Industrial Automation System and Equipment Technology rely on Metallurgical Automation Research and Design Institute It has reached or approached the international advanced level in such high-tech fields as intelligent control technology, production process automation application software technology, automation engineering methods and engineering platform technology, field bus technology, hybrid process CIMS technology, AC frequency conversion speed regulation technology, high-voltage high-power thyristor technology, digital AC servo technology, laser and energy-saving instrument technology.
Chinese name
State Key Laboratory of Mixed Process Industrial Automation System and Equipment Technology (Metallurgical Automation Research and Design Institute)
Field
High-tech

development history

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In the past 30 years, he has undertaken major key projects of national basic research (climbing plan) National Natural Science Foundation of China The National High tech Research and Development Program (863 Program), participated in the National 973 Program, and undertook national key technology research projects. Nearly 800 scientific research achievements have been achieved, including 35 national invention awards and national science and technology progress awards, 84 provincial and ministerial science and technology progress awards above the second prize, 62 authorized patents, and authorized Computer software copyright 40 items. Baoshan Iron and Steel (Group) Co., Ltd.'s EIC automation project for No. 2 blast furnace, EIC automation project for No. 3 blast furnace, Baosteel's 300t converter automation transformation project, Taiyuan Iron and Steel (Group) Co., Ltd.'s 1549mm hot tandem mill automation project, Jinan Iron and Steel (Group) Co., Ltd.'s slab caster, Tangshan Iron and Steel (Group) Co., Ltd.'s high-speed wire rod mill Jidong Cement Plant automatic control system The design and application software of the complete set of three electric automation system and the complete set of system devices of these projects provided by Panzhihua Iron and Steel (Group) Co., Ltd. and the 1450mm hot strip mill automation system transformation project have become the landmark project of China's mixed process industry.

Discipline frontier

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Complex process intelligent modeling and optimization technology. In view of the fact that there are a large number of production processes in the mixed process industry that are nonlinear, large time-delay, multivariable and uncertain and cannot establish accurate mathematical models, intelligent control technology is used to research and develop the intelligent modeling platform for complex industrial processes, large motor diagnosis expert system, high furnace expert system, neural network continuous casting breakout prediction, intelligent electric furnace control system The intelligent refining control system and the intelligent optimization system for steel rolling process have been popularized in Baosteel, Wuhan Iron and Steel, Panzhihua Iron and Steel, Benxi Iron and Steel, Shagang, Fugang, Jiangyin Steel and other manufacturers, involving quality judgment, equipment diagnosis, process optimization, advanced control and other aspects, and the technical and economic indicators have reached the international advanced level, It takes the lead in the application of complex process modeling and optimization technology in metallurgical industry in China. In terms of enterprise informatization, the laboratory has researched and developed process simulation system, enterprise level process information processing platform software for iron and steel enterprises, new method of product quality modeling based on intelligent information processing technology, integrated operation planning and scheduling management system for metallurgical enterprises, and energy management system, forming "AriMES" software products and promoting them to Baosteel, Shagang Jiangyin Steel Plant, Jianlong Steel Company and other manufacturers.

Project achievements

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Power electronics and AC frequency conversion speed regulation technology. After years of exploration, through theoretical research and engineering technology innovation, the cycloconverter has been established Synchronous motor Engineering design theory and method of speed regulation system, design theory and method of large-scale cycloconverter speed regulation system integration and related supporting equipment; The engineering adjustment theory and method of cycloconverter fed synchronous motor speed control system are established. The adjustment method without motor simulator is proposed and successfully realized for the first time in China, and is successfully applied in engineering practice. The first high-power AC-AC frequency conversion synchronous motor speed control system in China has been successfully developed, and the first set of domestic large-scale hot strip mill main drive AC speed control equipment and Mine hoist AC speed regulation system and domestic high-speed magnetic suspension high-power IGCT high-voltage converter have reached the international advanced level, and have been successfully promoted and applied in iron, steel and coal industries, reversing the situation that high-power frequency conversion speed regulation equipment depends on imports.
It won the first prize of the Ministry of Metallurgy for scientific and technological progress and the second prize of the National Award for Scientific and Technological Progress. On this basis, our institute has undertaken the project of "Research on High Voltage High Power Converter Technology" in the national high-tech research and development plan (863 plan) "High Speed Maglev Transportation Technology" major special project of the localization and innovation of high-speed maglev transportation system technology, and successfully developed a 5MVA high-power IGCT high-voltage converter. Important breakthroughs have been made in the application theory of IGCT components, converter design and engineering experiment methods and other key technologies, and patents have been applied. It has passed the project acceptance organized by the Ministry of Science and Technology and the Chinese Academy of Engineering. The research group continues to undertake National 863 Program The 15MVA high-voltage high-power converter system of domestic high-speed maglev transportation system is developed. special-purpose Instrumentation In the laboratory, the gas calorific value meter, Exhaust gas analyzer A number of scientific research achievements have been made in the thickness, width and shape detection of steel plates. "Multi beam laser hot rolled strip shape measurement technology research and device development" won the second prize of the Ministry of Metallurgical Industry for scientific and technological progress, the third prize of the national scientific and technological progress, and the national invention patent. In addition, "Baotou Iron and Steel Company's special mine blast furnace oxygen enriched coal injection technology" won the first prize of the Ministry of Metallurgical Industry for scientific and technological progress, and "blast furnace oxygen enriched coal injection single branch flow measurement and control technology" won the second prize of the Ministry of Metallurgical Industry for scientific and technological progress.

Research team

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The laboratory implements the operating mechanism of "openness, mobility, association and competition", and tries to implement the laboratory director responsibility system under the leadership of the supporting unit. The research and development work shall be subject to the responsibility system of the subject responsible person, who shall enjoy full autonomy within the approved planned tasks and budgets; The laboratory's finance is relatively independent, and a separate account set is established in the supporting unit.
The laboratory research team is composed of fixed personnel and floating personnel. The fixed personnel are mainly subject, academic leaders and technical backbones. Their staffing is strictly controlled according to the disciplines set up in the laboratory, and they are publicly employed by the laboratory director. The number of other researchers and technicians shall be independently employed by the discipline and academic leaders (chief experts) according to the needs of the research work and the actual situation of the project. After being approved by the laboratory director as a mobile staff, the relevant expenses shall be borne by the research team. Laboratory instruments and equipment are managed and maintained by specially assigned personnel, and are open to laboratory personnel and the society.