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Torsion spring

Mechanical parts that work with elasticity
synonym Torsion spring (torsion spring) generally refers to torsion spring
Torsion spring (Torsion Spring) is one of the most complicated design principles among all spring categories, and the change of type is quite lively, so the theory involved in design is also the most complicated.
Chinese name
Torsion spring
Foreign name
Torsion Spring
Field
Industry
Raw materials
Spring steel

introduce

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Overview of torsion spring

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The torsion spring belongs to the coil spring. The ends of the torsion spring are fixed to other components. When other components rotate around the center of the spring, the spring will pull them back to their original positions to generate torque or rotating force. The torsion spring can store and release angular energy or statically fix a device by rotating the force arm around the central axis of the spring body. These springs are usually close fitting, but there is a pitch between the coils to reduce friction. They produce resistance to rotation or external forces of rotation. According to the application requirements, the rotation direction (clockwise or counterclockwise) of the torsion spring is designed to determine the rotation direction of the spring. Each circle can be tightly or separately surrounded, and can be suitable for torsional load (at right angles to the spring axis). The end of the spring can be wound into a hook shaped or straight torsion arm. [1]

parameter

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Torsion spring (Torsion Spring) is the extreme of variable spring, from single torsion spring to Double torsion spring The deformation of deformed torsion springs and even various torsion bars can be shaped according to the design. Therefore, it is difficult to master the necessary information of torsion spring during design:
(1) Free length
(2) Control diameter: (a) outer diameter, (b) internal diameter , (c) the inner diameter of the casing, or (d) the outer diameter of the round rod through which it passes.
(3) Wire size "wire diameter".
(4) Material (type and grade).
(5) Number of turns: (a) total number of turns and (b) right or left rotation.
(6) Torsion force: pounds of deflection to a certain angle.
(7) Max deflection (The angle calculated from the free position).
(8) The form of the end. [1]
Please specify: material diameter (d), outer diameter (D), torsion arm length (L), free height (Lo), and other geometric dimensions, such as leading moment (T 1 T 2... T j) and corresponding and corresponding torsion angle (Ψ)

Torsion

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When the spring is twisted, the material is in tension or shear state, such as the calculation of torsion degree. Therefore, this limit of torsion angle is finally caused by the failure of the material. When the material has plastic deformation, it cannot return to the original state. So it comes down to the tensile strength Follow Shear strength , of course The fourth strength theory The Von Mises stress calculated is the maximum strength that the material can bear. Combined with the length of the spring, the maximum allowable torsion angle can be calculated [1]

Material Summary

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Common materials of spring [1]
(From GB/T1239.6-92)
Standard No
standard
name
Brand
Diameter specification (mm)
shear
Modulus G (MPa)
Recommended hardness HRC
Recommended
Temperature ℃
performance
GB
four thousand three hundred and fifty-seven
25~80
40Mn~70Mn
Grade B: 0.08~13.0
Grade C: 0.08~13.0
Level D: 0.08~6.0
seventy-nine thousand
-
-40~130
High strength, good performance. Class B, C and D are used for low, medium and high stress springs respectively
GB
four thousand three hundred and fifty-eight
60~80
T8MnA~T9A
60Mn~70Mn
Group G1: 0.08 ~ 6.0
Group G2: 0.08 ~ 6.0
Group F: 2.0 ~ 5.0
seventy-nine thousand
-
-40~130
High strength and good toughness. For important small springs, Group G2 is stronger than Group G1, and Group F is mainly used for valve springs
GB
four thousand three hundred and fifty-nine
Oil quenching for valve tempering Carbon spring steel wire
65Mn
seventy
2.0~6.0
seventy-nine thousand
-
-40~150
High strength, good performance. For internal combustion engines Valve spring Or similar spring
GB 4360
55、60、 60Mn 、65、 65Mn 、70、 70Mn 、75、80
Class A, Class B
2.0~12.0
seventy-nine thousand
-
-40~150
High strength, good performance. It is applicable to springs for common machinery. Class B has higher strength than Class A
GB
four thousand three hundred and sixty-one
Oil quenching tempering Silicomanganese Spring steel wire
60Si2MnA
Class A, B, C
2.0~14.0
seventy-nine thousand
-
-40~200
High strength and good elasticity. Easy to decarburize, used for high load springs. Types A and B are for general purpose springs, and types B and C are for Car suspension Spring
GB
four thousand three hundred and sixty-two
Oil quenching for valve tempering Chromium silicon spring steel wire
55CrSi
1.6~8.0
seventy-nine thousand
-
-40~250
There are stronger fatigue strength , for high stress internal combustion engines with higher operating temperatures Valve spring Or other similar springs
GB
two thousand two hundred and seventy-one
Oil quenching for valve tempering Chromium vanadium spring steel wire
50CrVA
1.0~10.0
seventy-nine thousand
-
-40~210
ditto
GB
five thousand two hundred and eighteen
Silicon manganese spring steel wire
60Si2MnA
65Si2MnWA
70SI2MnA
1.0~12.0
seventy-nine thousand
45~50
-40~200
High strength, good elasticity, easy decarbonization Larger springs for general machinery
GB
five thousand two hundred and nineteen
Chromium vanadium spring steel wire
50CrVA
0.8~12.0
seventy-nine thousand
45~50
-40~210
Stable strength performance at high temperature, used for springs at high temperature, such as internal combustion engines Valve spring etc.
GB
five thousand two hundred and twenty
Chromium vanadium spring steel wire for valves
50CrVA
0.5~12.0
seventy-nine thousand
45~50
-40~210
ditto
GB
five thousand two hundred and twenty-one
Chromium silicon spring steel wire
55CrSiA
0.8~6.0
seventy-nine thousand
45~50
-40~250
Stable strength performance at high temperature, used for high stress spring at high temperature
YB(T)
eleven
Group A:
0Cr19Ni10、
0Cr17NI12Mo2
Group B: 1Cr18Ni9
0Cr18Ni10
Group C: 0Cr17Ni8Al
whole
0.8~12.0
seventy-one thousand
-200~300
Corrosion resistant, high and low temperature resistant, small spring used for working under corrosion or high and low temperature conditions
GB
three thousand one hundred and twenty-one
QSi3-1
0.1~6.0
forty-one thousand
HB90~100
-40~120
It has high corrosion resistance and antimagnetic performance. Elastic elements for machinery and instruments
GB
three thousand one hundred and twenty-four
QSn4-3
QSN6.5-0.1
QSn6.5-0.4
QSn7-0.2
0.1~6.0
forty thousand
HB90~100
-250~120
It has high wear resistance, corrosion resistance and antimagnetic performance. Elastic elements for machinery and instruments
GB
three thousand one hundred and thirty-four
QBe2
0.03~6.0
forty-four thousand
37~40
-200~120
It has high wear resistance, corrosion resistance, antimagnetism and conductivity. Precision elastic elements for machinery and instruments
GB
one thousand two hundred and twenty-two
Hot rolled spring steel
65Mn
5~80
seventy-eight thousand
45~50
-40~120
Good elasticity, used for ordinary mechanical springs
55Si2Mn
55Si2Mn8
60Si2Mn
60Si2MnA
5~80
seventy-eight thousand
45~50
-40~200
Higher fatigue strength It has good elasticity and is widely used in various machines, vehicles and other springs
55CrMnA
60CrMnA
5~80
seventy-eight thousand
47~52
-40~250
Good elasticity, high temperature resistance, used for larger springs bearing heavy loads
50CrVA
5~80
seventy-eight thousand
45~50
-40~210
High fatigue strength , resistant to high temperature. For larger springs at higher operating temperatures

Application of torsion spring

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Torsion spring is a kind of mechanical part that works with elasticity. It is generally made of spring steel. It is widely used in computer, electronics, household appliances, cameras, instruments, doors, motorcycles, harvesters, automobiles, etc. The main production equipment includes: digital control multi-function computer spring coiling machine, mechanical automatic spring coiling machine, spring grinding machine, heat treatment equipment, large-scale hot coiling spring production line, and quality inspection equipment. [1]