Charger

Charging equipment
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The charger uses High frequency power supply Technology, using advanced intelligent dynamic adjustment charging technology Charging equipment
Chinese name
Charger
Foreign name
Charger
Features
Strong resistance
Principle
use high frequency Power technology

Charger Introduction

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Charger
Charger( battery charger )As per design circuit working frequency It can be divided into power frequency machine and High frequency machine The power frequency machine is designed based on the traditional analog circuit principle capacitor And so on) are relatively large, generally when the load is relatively large Runtime There is a small noise, but this model is in the harsh power grid environment condition Medium resistance, high reliability and stability High frequency machine Strong.
The high-frequency machine is based on microprocessor CPU Chip) as processing control center , is to replace the complicated hardware Analog circuit Burn in the microprocessor to software program To control UPS Operation of. The size is greatly reduced, the weight is greatly reduced, the manufacturing cost is low, and the price is relatively low. The inverter frequency of high-frequency machine is generally above 20KHZ. However, the high frequency generator has poor tolerance under harsh power grid and environmental conditions, and is more suitable for environments with relatively stable power grid, less dust, and appropriate temperature/humidity.
Compared with power frequency machine, high-frequency machine is small in size, light in weight, high in operating efficiency (low in operating cost), low in noise, suitable for office space, cost-effective (low in price under the same power) environmental effect Small. Relatively speaking, the high-frequency charger can Laser printer And motor induced shock (SPIKE) and Transient response (TRANSIENT) is vulnerable, because the transformer handle of power frequency machine Mains electricity It is isolated from the load and provides more safe and reliable protection than the high-frequency function under the harsh environment of the city power. In some occasions, such as medical treatment, the charger is required to have an isolation device. For industrial, medical, transportation and other applications, the power frequency machine is a better choice. The choice of the two should be considered according to the different customers, installation environment, load conditions and other conditions.
The characteristics of the power frequency machine are simple, and the existing problems are:
1 Input Output transformer Large size;
2 for elimination High order harmonics Of Output filter Large size;
3 The transformer and inductance produce audio noise;
4. Change of load and mains dynamic response Poor performance;
5. Low efficiency;
6. The input has no power factor correction, which causes serious pollution to the power grid;
7 The cost is high, especially for small capacity models, which cannot be compared with high-frequency machines.

Product Introduction

Charger
(Charger) charger realizes optimized Wsa+Pulse through microcomputer control technology Charging characteristic curve Charging current It will automatically decrease with the increase of battery charging voltage; Combined with Pulse charging Mode, making the charging effect more ideal. Adopted capacity Balance principle Intelligently judge the sufficiency of the battery to ensure that the battery is sufficient - neither under charged nor under charged. Charging also has the dynamic tracking adjustment function of charging parameters and perfect protection function.
·The capacity balance principle is used to intelligently judge the adequacy of the storage battery;
·On the premise of ensuring sufficient battery power, it can minimize the internal temperature and Outgassing , effective extension Battery pack Service life of charging and discharging cycle;
· High brightness LED Indicating charger running state
·Display battery voltage, power supply voltage, charging current, capacity, time and other parameter information, and fault code displays fault content;
·With open circuit, reverse connection fault protection and alarm functions;
·With overload Short circuit fault Protection and alarm functions;
·It has fault protection and alarm functions such as transformer overtemperature and module overtemperature;
·Automatic detection, delayed start Soft start Function;
·With manual or automatic Equalizing charge Function to ensure the consistency of single capacity of storage battery;
·With desulfurization charging function;
·Unplug during charging charging plug The charger automatically shuts down.

Normal operating conditions

Charger
(1) Altitude Not more than 2000 meters;
(2) The ambient medium temperature is not higher than+40 ℃ and not lower than - 10 ℃;
(3) Relative humidity of air Not more than 85% (when the medium temperature is 20 ℃± 5 ℃);
(4) Places without conductive dust;
(5) None Explosion hazard Environment;
(6) Environment free of gas and steam that can corrode metal and insulation;
(7) In a place free from rain and snow;
(8) In the place where the vertical plane inclines no more than 5 degrees and there is no severe vibration and impact.

type

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There are many chargers, such as Lead acid battery charger Testing and monitoring of valve regulated lead-acid batteries Nickel cadmium battery Charger, NiMH battery charger Lithium ion battery charger Portable Electronic equipment Lithium ion battery Charger, lithium-ion battery protection circuit Charger Electric vehicle battery Charger, car charger, etc.
Battery charger : It is specially for lead-acid widely used in the market Maintenance free battery or Battery pack It is designed for charging, with small volume, light weight and convenient movement.

working principle

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Circuit diagram
All mobile phone chargers are actually composed of Stable power supply (Mainly stabilized power supply to provide stability working voltage And sufficient current) plus necessary constant current, voltage limit, time limit, overshoot and other control circuits.
Original charger (refer to Wire charging )Marked on Output parameters For example, the output of 4.4V/1A and 5.9V/400mA refer to that of the internal regulated power supply Related parameters For example, 4.4V output can be used for 4.5V equipment, and 5.9V output can be used for 6V equipment.

application area

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Composition

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1. Housing (metal, plastic or open type)
2. Input end, output end
3、 FPC Electronic components (Capacitance CPU singlechip MOS tube triode , switch tube)

Operation method

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Charging is an important step in using rechargeable batteries. Proper and reasonable charging is good for prolonging battery life, while improper charging will have a great impact on battery life. Lithium batteries are basically packaged separately according to each product, which is not common to each other. Therefore, each product also provides its own charging equipment, which is not common to each other. When using, just follow their own instructions.
Quick charge And slow charging
For example, a 5 # nickel hydrogen battery capacitance The quantity is 1200mAH, while the other section is 1600mAH. The capacitance of a battery is called 1C. When charging, when the charging current is less than 0.1C, it is called trickle charging. Trickle charging It can fully charge the battery, and No harm Battery life, but it takes too long to use trickle charging, so it is seldom used alone, but combined with other charging methods.
When the charging current is between 0.1C-0.2C, it is called slow charging. Charging current greater than 0.2C, less than 0.8C is Fast charging When the charging current is greater than 0.8C, it is called excess High speed charging
However, 1C is a logical concept rather than absolute value Therefore, the fast charging and slow charging converted according to 1C is also a Relative value For example, 200mAH charging current is slow charging for 1200mAH batteries and fast charging for 700mAH batteries.

main products

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The charger can be divided into power frequency machine and high-frequency machine according to the working frequency of the designed circuit.

Power frequency type

Voltage diagram
1 The charger uses the microcomputer control technology and the capacity balance principle to intelligently judge the adequacy of the battery;
2 On the premise of ensuring sufficient battery power, the high brightness LED indicates the operation status of the charger;
3 Display battery voltage, power supply voltage, charging current, capacity, time and other parameter information, and fault code displays fault content;
4. It has open circuit, reverse connection fault protection and alarm functions;
5. It has overload, short circuit fault protection and alarm functions;
6. It has fault protection and alarm functions such as transformer overtemperature and module overtemperature;
7. It has automatic detection, delayed start and soft start functions;
8. It has the function of manual or automatic equalizing charging to ensure the consistency of the single capacity of the storage battery;
9. Full automatic initial charging function;
10. It has desulfurization charging function;
11. The charger automatically shuts down when the charging plug is pulled out during charging.
(1) The altitude shall not exceed 2000m;
(2) The ambient medium temperature is not higher than+40 ℃ and not lower than - 10 ℃;
(3) The relative humidity of air is not more than 85% (when the medium temperature is 20 ℃± 5 ℃);
(4) Places without conductive dust;
(5) Environment without explosion hazard;
(6) Environment free of gas and steam that can corrode metal and insulation;
(7) In a place free from rain and snow;
(8) In the place where the vertical plane inclines no more than 5 degrees and there is no severe vibration and impact.
The power frequency machine is characterized by simplicity, and the existing problems are
1. Large size of input and output transformer;
2. The output filter used to eliminate high order harmonics is large in size;
3 The transformer and inductance produce audio noise;
4. Poor dynamic response performance to load and mains changes;
5. Low efficiency;
6. The input has no power factor correction, which causes serious pollution to the power grid;
7 The cost is high, especially for small capacity models, which cannot be compared with high-frequency machines.

High frequency type

High frequency machine Yes microprocessor (CPU chip), as the processing control center, burns the complicated hardware analog circuits into the microprocessor to control the operation of UPS in the way of software program. The size is greatly reduced, the weight is greatly reduced, the manufacturing cost is low, and the price is relatively low. The inverter frequency of the high-frequency machine is generally above 20KHZ, but the withstand ability of the high-frequency machine is poor under the harsh power grid and environmental conditions, which is suitable for the environment where the power grid is relatively stable, there is less dust, and the temperature and humidity are appropriate. Compared with the power frequency machine, the high-frequency machine is small in size, light in weight, high in operating efficiency (low in operating cost), low in noise, suitable for office space, high in cost performance (low in price under the same power), and has little impact on space and environment. Because the transformer of the power frequency machine isolates the mains power from the load, the transformer of the power frequency machine has a bad impact on the mains power environment, The power frequency machine provides more safe and reliable protection than the high-frequency machine. In some occasions, such as medical treatment, the charger is required to have an isolation device. For industrial, medical, transportation and other applications, the power frequency machine is a better choice.
compare
1. The high-frequency machine is reliable, and the world famous charger manufacturers are model selection And the future Development trend High frequency is the absolute main force in Shangdu, and high frequency machines are the main force in 30KVA and below load Fast dynamic response, energy density High, small size, low noise and low price have a lot to do with it, especially the high-frequency machine can be used as input Active power factor Correction represents the development trend of green power in the future.
2. Most of the questions about the reliability of high-frequency machines are from domestic small charger manufacturers. Their own competitiveness is limited, so they cannot improve the performance of the fuselage due to the limitation of the development level in the process of developing the high-frequency machine, so they can only improve the power frequency machine on the basis of introducing the technology of Taiwan manufacturers in the late 1980s. An important point in the development from power frequency machine to high-frequency machine is the anti-interference problem of high-frequency switch control.
development
With the continuous development of technology, many computers and electric power Electronic field The new technology and new concept of. The charger has made remarkable progress with the previous products in terms of main performance, appearance and size, adaptability to the site environment and reliability. Some indicators are even qualitative leaps, especially for large and medium-sized chargers.

Maintenance methods

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1. Waterproof and moisture-proof. As an electronic product, careless water ingress or exposure to humid air when not in use for a long time will cause varying degrees of corrosion or oxidation to its internal electronic components.
2. Anti falling and shockproof. Mobile phone charger In fact, it is a fragile component, and the internal components can not withstand falling. In particular, it is necessary to prevent accidental landing during use. Do not drop, knock or shake the charger. Rough handling of the charger will damage the internal circuit board.
3. Intensity resistance Chemicals Do not use strong chemicals, cleaning agents or strong detergents to clean the charger. Clear charger appearance stain A small amount of cotton can be dipped Absolute alcohol Scrub.
4. Discharge static electricity during cleaning. Clean the charger and charging interface regularly. When cleaning, use a wet cloth or a piece of Antistatic cloth Do not use dry cloth (electrostatic charge).
5. Protect against cold and heat. Do not place the charger in a place where the temperature is too high. High temperature will shorten electronic device The service life of the charger is destroyed, and some plastic parts are deformed or melted. Do not store the charger in Supercooling The place. When the charger works in a cold environment, moisture will form in the charger and damage the circuit board when the internal temperature rises.

matters needing attention

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memory effect
rechargeable battery When the memory effect gradually accumulates, the actual capacity of the battery will be greatly reduced. To reduce the negative effect of memory effect, an effective way is to discharge. Generally speaking, because Nickel cadmium battery The memory effect of is obvious. It is recommended to use 5 -10 After that, a discharge is made, and Nickel metal hydride battery Its memory effect is not obvious. It can be discharged after 20-30 times of repeated charging.
Nickel cadmium battery And Ni MH battery Nominal voltage It is 1.2V, but in fact, the battery voltage is a variable value. It fluctuates around 1.2V depending on whether the power is sufficient. Generally, it fluctuates between 1V and 1.4V, and the voltage fluctuation range of batteries of different brands is not completely consistent due to different processes.
To discharge the battery, a very small discharge current Make the battery voltage slowly drop to 0.9V-1V, and then stop discharging. Discharging the battery below 0.9V will cause excessive discharge, which will cause irreversible damage to the battery. Rechargeable batteries are not suitable for use in household appliances remote control, because the use current of the remote control is very small, and it is easy to cause excessive discharge if it is used in the remote control for a long time. After a correct discharge of the battery, the capacity of the battery will return to the original level. Therefore, when the capacity of the battery is found to have declined, it is better to make a discharge.
There is a simple way to discharge the battery by yourself Small electric bead As load However, an ammeter must be used to monitor the change of voltage value to prevent excessive discharge.
For selecting fast charger or slow charger Constant current charging It mainly depends on what you use emphasis For example, often go out to use Digital camera And other equipment friends should choose fast charger. Do not take Mobile phone charger Keep it under humid or high temperature conditions to reduce the service life of the mobile phone charger.
There will be some heating phenomenon during the process of the charger. Under normal room temperature, as long as it does not exceed 60 centigrade Normal display will not damage the battery. Since the style and charging time of the mobile phone are different, it has nothing to do with the charging performance of the mobile phone charger.
Battery capacity Look at the label on the outside of the battery, and the charging current looks at the input current marked on the charger.
1. Charging current Less than or equal to At 5% of battery capacity:
Charging time (hours)=battery capacity (mAH) × 1.6 ÷ charging current (mA)
2. When the charging current is greater than 5% of the battery capacity and less than or equal to 10%:
Charging time (hours)=battery capacity (mAH) × 1.5 ÷ charging current (mA)
3. When the charging current is greater than 10% of the battery capacity and less than or equal to 15%:
Charging time (hours)=battery capacity (mAH) × 1.3 ÷ charging current (mA)
4. When the charging current is greater than 15% of the battery capacity and less than or equal to 20%:
Charging time (hours)=battery capacity (mAH) × 1.2 ÷ charging current (mA)
5. When the charging current is greater than 20% of the battery capacity:
Charging time (hours)=battery capacity (mAH) × 1.1 ÷ charging current (mA)