Insulation board

Rigid foam plastic board
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The insulation board is a board for building insulation, which is easy to understand. Insulation board Yes Polystyrene resin Add others to the raw materials Raw and auxiliary materials The rigid foam plastic plate, which is made by heating, mixing and injecting the catalyst with the polymer, and then extruding and molding, has moisture-proof and waterproof properties and can reduce the Enclosure Thickness, thus increasing the interior Usable area
Chinese name
Insulation board
Popular parlance
Board for building insulation
Raw materials
Polystyrene resin
Process
Heating and mixing
Characteristics
Damp proof and waterproof performance
Advantages
Reduce the thickness of building envelope

Sheet Introduction

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Rock wool board
The insulation board is a board for building insulation, which is easy to understand. The insulation board is designed to Polystyrene resin Add others to the raw materials Raw and auxiliary materials And polymer Plastic plate With moisture-proof and water-proof performance, it can reduce Enclosure Thickness, thus increasing the indoor use area.

Common types

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XPS insulation board, which is based on Polystyrene resin Add other raw and auxiliary materials and polymers to the raw materials, mix them by heating and inject catalyst at the same time, and then Extrusion molding Made by extrusion Rigid foam plastic Plate Its scientific name is heat insulation Extrusion Polystyrene foam (XPS for short), XPS has perfect closed hole Honeycomb structure This structure makes the XPS board extremely low Water absorption (hardly absorbs water) Low fever Derivative coefficient, high Compressibility Aging resistance (almost no aging decomposition phenomenon in normal use).
1. Hard Polyurethane board Low thermal conductivity and good thermal performance. When the volume weight of rigid polyurethane is 35~40kg/m3, the thermal conductivity is only 0.018g~0.023w/(m.k), which is about half of EPS Thermal insulation material The one with the lowest thermal conductivity.
2. Rigid polyurethane board has moisture-proof and waterproof properties. Rigid polyurethane Obturation ratio Over 90%, belonging to Hydrophobic material , not because Hygroscopic Increase the thermal conductivity, and the wall will not leak.
3. Rigid polyurethane is fireproof, flame retardant and high temperature resistant. Polyurethane is being added Flame retardant After that, it is a kind of refractory Self extinction Material, its softening point Up to 250 centigrade Above, decomposition can only occur at higher temperatures: in addition, polyurethane will form ash on its foam surface when burning, which helps to isolate the foam below. It can effectively prevent fire spreading. Moreover, polyurethane does not produce under high temperature Harmful gas
4. Because Polyurethane sheet It has excellent thermal insulation performance, which can reduce the thickness of the building's outer enclosure structure and increase the indoor temperature under the same thermal insulation requirements Usable area
5. It has strong deformation resistance, is not easy to crack, and the finish is stable and safe.
Insulation board
6、 polyurethane Material Science porosity Structural stability It is basically a closed cell structure, which not only has excellent thermal insulation performance, but also is resistant to freezing and thawing Sound absorption Good. Rigid vesicle Polyurethane insulation structure average life span Under the condition of normal use and maintenance, it can reach more than 30 years. Under normal service conditions during the service life of the structure Electrochemical corrosion , and due to insects, fungi or algae Growing or due to rodent Destruction, etc external cause Will not be damaged.
7. High comprehensive cost performance ratio. Although hard Polyurethane foam The unit price of materials is higher than that of other traditional ones Thermal insulation material The unit price of is high, but the increased cost will be offset by the substantial reduction of heating and cooling costs.

Performance comparison

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Advantages of XPS:
XPS board has dense surface layer and closed pore structure inner layer. his thermal conductivity It is much lower than that of the same thickness EPS Therefore, it has better performance than EPS Thermal insulation performance
For the same building exterior wall, its thickness can be less than that of other types Thermal insulation material Because of the closed pore structure of the inner layer. So it has good Moisture resistance In a humid environment, it can still maintain good thermal insulation performance; It is applicable to buildings with special requirements for thermal insulation such as cold storage, and can also be used for exterior wall finishing materials such as face brick or Stone Building;
Light texture, easy to use : Complete closed cell foaming of XPS board Chemical structure rather than Honeycomb Physical structure The utility model has the characteristics of light weight and high strength, and is convenient for cutting, transportation, damage resistance and installation. Due to extrusion polystyrene The fixation method with the base wall shall be mechanical Fixings Construction can be carried out as usual in winter;
Stability Corrosion resistance Good: No aging, decomposition and generation during long-term use Hazardous substances , which Chemical properties It is extremely stable and will not degrade due to water absorption and corrosion, which will reduce its performance High temperature environment It can still maintain its superior performance. According to relevant data, XPS extruded insulation board Even after 30-40 years of use, it can still maintain excellent performance without decomposition or Mildew , No Toxic Substances Volatilization of.
Disadvantages of XPS:
The XPS board itself has high strength, resulting in board Brittle, not easy to bend, when there is stress on the plate Stress concentration , easy to damage and crack the plate; Air permeability Poor, almost airtight. If the temperature difference between the two sides of the board is large and the humidity is high, it is easy to dew; As the surface of the plate is smooth, the interface treatment and roughening are required during construction. Rough panel is not listed here; XPS board and plastering mortar The bonding is not firm and easy to fall off; The external tiles fall off faster and more seriously.
Polyurethane insulation board
advantage:
High efficiency insulation due to polyurethane Used foaming agent The thermal conductivity of is much lower than that of air (good thermal insulation), so Polyurethane rigid foam Of Insulation It is superior to those materials only containing air, such as: Mineral wool glass fibre And polystyrene.
Moreover, its unique closeness and high gas resistance Diffusivity Make this a superior long-term insulation Performance, its Thermal insulation Performance can last for 20-50 years or more;
Excellent corrosion resistance Polyurethane rigid foam Its closed hole structure and surface material make it have superior air resistance and water vapor resistance, and it can be made when molding Mosaic connection Structure, easy for post assembly. It doesn't need extra Insulation layer Moisture-proof, saving a lot of trouble in laying insulation layer. These properties are all other Insulating material Not available at the same time;
Wide, light and thin wall, because polyurethane rigid foam acts as Structural materials , making Overall structure have Light weight, large span and high load Advantages of.
Compared with other insulating materials Polyurethane rigid foam Have the best Thermal insulation Performance. Therefore, the thinner polyurethane sandwich panel can meet the relevant requirements Building energy consumption Limit, which allows the use of thinner plates during construction, saving architectural space Stable quality and high production efficiency. stay requirement In case of sharp rise, Polyurethane sandwich panel The factory production line of Economy and competitiveness
Weatherability Good, easy to install polyurethane sandwich panels can be directly used for Building installation , no additional process is required, and the construction is fast. And the production is carried out according to the plan without taking into account the change of weather.
Disadvantages:
The formula and proportion of insulation boards are disordered and unstable, which leads to the boards Physical stability Poor, Thermal insulation effect Bad; The workability of spraying has not been solved, and it is difficult to ensure the project quality.

Performance characteristics

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Performance characteristics of insulation board: high Fire resistance High thermal insulation, relatively good strength, not easy to break, light weight, non-toxic and harmless, long service life Water resistance Good, good interface, energy saving and safety, etc.
Performance characteristics
Shape: rectangle
Low temperature bending ≤: 0.8Mpa
Scope of application: building thermal insulation materials
Elongation at break: 9 × 10 to the 6th power
Form: bubble
Specification: 640X520
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Bending strength: average bending strength 0.8Mpa
Core material: glass
Operating temperature: - 196 ℃ to 450 ℃
Compressive strength: average compressive strength 0.8Mpa
Grade: YH-160B1
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Product type: insulation board
Product category: inorganic thermal insulation material

construction technology

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Install insulation board
(1) Standard plate The size is 300 * 300, diagonal The error is less than 3mm. If you need to cut, you can use a small cutting saw to cut. The size of the insulation board Allowable deviation ± 2.
(2) Mesh fabric Unpacking: door and window openings Deformation joint Grid cloth shall be pasted on both sides, with a total width of about 200, and the width of the flipping part is 80. The specific method is as follows: the cutting length of the grid cloth is 180+ Plate thickness First, the special area with a length of 80 and a width of 2 shall be plastered on the turning part binder , and then press in 80 long mesh cloth, and throw out the rest for standby.
(3) Apply the prepared special adhesive to the composite Foam cement board Behind, adhesive Compacted thickness It is about 3. In order to ensure firm bonding, it is better to use full dip method or Strip bonding method And Point method
(4) Strip bonding method: apply the special adhesive with a tooth trowel horizontal direction Evenly plastered on the foamed cement board, the strip width is 10 and the thickness is 10, Midrange 50。
(5) Strip point method: apply special adhesive around and in the middle of each board with a trowel, and then apply the adhesive with a diameter of 50 and a thickness of 10 in the separation area of the foam cement board Grey cake
(6) Paste the insulation board with special adhesive on the wall quickly to prevent the surface Crusts And lose the bonding effect.
(7) Foamed cement insulation board After pasting the wall, apply 2m Guiding rule The flattening operation shall be ensured planeness It shall be firmly pasted, and the plates shall be tightly squeezed without joints. The gaps formed due to uneven cutting shall be filled with adhesive and smoothed. The special adhesive on the extrusion surface shall be removed after each plate is glued.
(8) Foam cement board The pasting shall be carried out horizontally from bottom to top in sections, and each row of plates shall Stagger seam 1/2 plate length, local minimum staggered joint shall not be less than 100.
Mounting Fixings
(1) The fixing parts shall be installed 8 hours after the insulation board is pasted, and then 24 hours Completed within. Used according to the position required by the design Percussion drill The hole diameter is 10, the depth of drilling into the base wall is about 60, and the depth of anchoring the fastener into the base wall is about 50, so as to ensure firmness and reliability.
(2) The number of fasteners shall be one for each plate.
(3) Self tapping screw The engineering plastic expansion nail cap shall be compacted and combined with Foam cement board The surface shall be neat or slightly screwed in to ensure that the tail of the expansion nail is screwed back and fully anchored with the base wall.
polish
(1) Application at uneven joints of insulation board Coarse sandpaper Grind gently Circular motion Do not polish along the direction parallel to the plate seam.
(2) Clean the floating ash with a brush in time after polishing.
(1) According to the design requirements, the ink line shall be used to pop up the position where the line angle needs to be made, and the horizontal and vertical directions shall be corrected.
(2) Concave line Corner cut the plate into Notch The thinnest part of the notch shall not be less than 15.
(3) The convex line angle shall be cut according to the design size and brushed on both sides of the line angle and the corresponding insulation board Interfacial agent One coat, and then fully coated Adhesive To make it stick firmly.
Bottom plastering polymer mortar
(1) polymer mortar The configuration of is the same as that of special adhesive.
(2) Apply the prepared polymer mortar evenly on the board, with a thickness of 2mm.
Press in grid cloth
(1) The grid cloth shall be face The length and width of shall be cut, and the lap width shall be reserved. The mesh cloth shall be cut along the longitude and latitude.
(2) Grid cloth turning around openings such as doors and windows, four corners Should be A layer of grid cloth shall be added for reinforcement. The whole grid cloth shall be wrapped around the opening and above the additional grid cloth.
(3) At the opening and mesh cloth turning position Plastic extruded board Polymer mortar shall be applied to the front and side (only polymer mortar is allowed to be applied to the end of the extrusion plate here). Turn the pre thrown grid cloth over along the plate thickness and press it into the polymer mortar.
(4) Straighten and flatten the whole grid cloth along the horizontal direction, pay attention to the inward curved side of the grid cloth, and use a trowel to smooth the grid cloth from the middle to the upper and lower sides to make it close to each other. The overlapping width of grid cloth in horizontal direction shall not be less than 100, and in vertical direction Lap length Not less than 80, for lap joint polymer mortar The void of the bottom mortar shall be supplemented, and the grid cloth shall not be wrinkled hollowing , Trimming.
(5) At the concave and convex line corners, the narrow grid cloth shall be buried in the polymer mortar of the bottom layer, and the whole grid cloth shall be laid on the narrow grid cloth with the overlapping width of 80.
Overlap each other
(6) At the internal and external corners of the wall body, the grid cloth on both sides will wrap around the corners in two directions Lap The overlapping width at each side shall not be less than 200.