Manganese dioxide is an inorganic compound with the chemical formula MnOtwo, black amorphous powder or black rhombic crystal, insoluble in waterweak acid、weak alkali、nitric acidCold sulfuric acid, soluble inConcentrated hydrochloric acidResulting inchlorine。It is used for the preparation of manganese salt and also forOxidantRust remover and catalyst.
Chinese name
manganese dioxide[2]
Foreign name
Manganese dioxide[2]
chemical formula
MnOtwo[2]
molecular weight
eighty-six point nine three seven[2]
CAS login number
1313-13-9[2]
EINECS login number
215-202-6[2]
Melting point
535 ℃[2]
Water solubility
Insoluble
Density
5.02 g/cm³[2]
Appearance
Black amorphous powder or black rhombic crystal
Application
Preparation of manganese salt, oxidant and rust remover
Appearance: black amorphous powder or black rhombic crystal
Water solubility: insoluble in water
chemical property
Acidity and alkalinity: manganese dioxide is an amphoteric oxide, which is a very stable black powder solid at room temperature and can be used as a dry batteryDepolarizer。It is often used in the laboratory to react with concentrated HCl to producechlorine:
Manganese dioxide is a strong oxidant in acidic medium.
Manganese dioxide structure
Manganese dioxide has an octahedral structure. The oxygen atom is on the octahedral corner top, and the manganese atom is in the octahedron. The octahedron is connected with each other to form a single chain or double chain. These chains have the same top with other chains, forming a tunnel structure of voids. The octahedron is packed in a hexagonal manner, orCubic dense packing。
Manganese dioxide is a kind ofAmphoteric oxide, there is corresponding BaMnOthreeOr SrMnOthreeSalts in the form of such perovskite structure (obtained through the combination reaction in the molten alkali system)[1], also existsManganese tetrachloride。
When encountering reducing agent, it is oxidizing.If manganese dioxide is put intohydrogenObtained by heating to 1400K in the streamManganese oxide;Put manganese dioxide inammoniaHeat in the stream to obtain brownish blackManganese trioxide;React manganese dioxide with concentrated hydrochloric acid to obtainManganese chloride、chlorineAnd water.
When encountering strong oxidant, it also shows reducibility.If manganese dioxide is added,Potassium carbonateandpotassium nitrateorPotassium chlorateThe dark green melt can be obtained by mixing and melting, and the hexavalent manganese compound can be obtained by dissolving the melt in water and cooling itPotassium manganate。It is a strong oxidant in acidic medium.
Strong oxidant, which does not burn but supports combustion, should not be placed together with combustibles.
In potassium chlorate [KClOthree]Decompositionhydrogen peroxide solution(Hydrogen peroxide, HtwoOtwo)Catalysis in decomposition reaction[1]Chemicals:
Preparation method
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Mainly from natural mineralsPyrolusite。High temperature is widely usedManganese sulfatePrepared by solution electrolysis,Manganese carbonateAnd pyrolusite can be used as raw materials.The preparation of manganese sulfate solution includes leaching, iron removal, neutralization, heavy metal removal, filtration, static removal of calcium and magnesium and other processes. After high temperature electrolysis, crude products are produced, and then processed, including stripping, crushing, washing, neutralization and drying, to produce qualified crystals.When manganese chloride solution is used for electrolysis, fibrous manganese dioxide can be obtained.There are also manganese carbonate and manganese nitrate thermal decomposition, which are produced by direct oxidation of manganese oxide with oxidants such as sodium chlorate, chlorine, oxygen, etc.
Manganese sulfate
takeRhodochrositeThe powder and sulfuric acid are mixed according to the mass ratio of 1: 1.8~1: 2.0 to produce manganese sulfate. Normally, the circulating acid of the electrolytic cell is used, and some sulfuric acid is supplemented. When pH=4, a small amount of manganese dioxide is added, and the Fe in the solution is2+Oxidation to Fe3+, plusLime milkNeutralize to near neutral pH, addBarium sulfideSaturated solution, making heavy metal ions generate sulfide precipitation, and then filtering to prepare electrolyte composition: MnSOfour=120±20 g/L、HtwoSOfour=At a temperature of 93 ± 5 ℃ and a cell voltage of 2 ~ 3 V, 30 ± 10 g/L, after 20 ~ 30 days of electrolysis, the crude products are generally deposited on the anode to form blocky crude products. The crude products are stripped, crushed, rinsed with water for many times, neutralized with sodium bicarbonate to pH=5 ~ 7, and then filtered, dried and crushed to produce electrolytic manganese dioxide products.
The chemical equation is:
Manganese chloride method reacts rhodochrosite with excessive hydrochloric acid to generateManganese chlorideAfter the reaction is completed, add lime for neutralization, control pH=4 or so, and add oxidant hydrogen peroxide to make Fe2+It is oxidized to form ferric hydroxide precipitation and removed, and purified manganese chloride solution is addedManganese nitratePrepare electrolyte to make the concentration of manganese chloride 0.5~2.0 mol/L and the concentration of HCl 0.01~1.0 mol/L.Manganese nitrate with the content of 10%~15% can be added to the electrolyte and electrolyzed at 85~95 ℃, which can solve the air pollution and corrosion problems caused by the reaction of trace chlorine emission in the electrolysis process.The fibrous manganese dioxide is obtained by electrolysis, and then the electrolytic manganese dioxide product is obtained by stripping, crushing, neutralization rinsing, filtering, drying and crushing of crude products.
The chemical equation is:
Most of them are underground mining, and the general process flow is the same as "phosphorite".Commonly used mineral processing methods include manual separation, magnetic separation, flotation, gravity separation, etc. In addition, chemical beneficiation and bacterial leaching methods have been widely used for manganese ores.
Beneficiation process flow:
The pyrolusite is mixed with coal powder by the manganese nitrate method, and the high valence manganese is reduced toManganous oxide, usingnitric acidandsulphuric acidLeaching, filtration and purificationManganese nitrateThe solution is then concentrated and thermally decomposed to obtain manganese dioxide, and finally refined by dilute nitric acid, activated by sulfuric acid, washed and dried to obtain manganese dioxide products.
The chemical equation is:
Fine grinding of manganese carbonate pyrolusite and mixing with coal powder, reduction roasting to produce manganese oxide, leaching with sulfuric acid, neutralizing the obtained manganese sulfate solution to pH 4~6, precipitating impurities, filtering and removing slag, adding filtrateSodium sulfidePurified, filtered by pressure, addedAmmonium bicarbonateAnd crystal seeds to generate manganese carbonate precipitation, which is calcined and thermally decomposed at about 450 ℃ with water vapor in the air to generate manganese dioxideManganese carbonateAnd manganese dioxide of low valence, dissolved in sulfuric acid, sodium chlorate, washed and dried to obtain manganese dioxide.
The chemical equation is:
Natural manganese ore activation method
High quality pyrolusite is heated to 600-800 ℃ in air, or heated to 300 ℃ in the presence of reducing agents (such as pulverized coal and natural gas) for reduction roasting, so that manganese dioxide is reduced to manganese trioxide, and the reduction products are treated with hot sulfuric acid and disproportionatedManganese trioxideHigh activity γ - MnO was obtainedtwoAnd manganese sulfate, after acid leaching, the slurry is filtered, washed, dried and prepared into active manganese dioxide.
The chemical equation is:
Preparation type
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High activity (YE-A01) natural manganese dioxide (YE-A09) is directly used as the cathode material of batteries.With the passage of time, its resources have become increasingly exhausted.The research on the use of low activity and high grade natural manganese dioxide has always been a hot topic for the scientific and technological workers in the manganese industry and battery industry.On the basis of a large number of tests, it was proposed that "electrolytic manganese dioxide (EMD) electrolyte is used as the acid medium for disproportionation activation, and a small amount of NaClO is addedthreeThe calcination, disproportionation activation and the optimal combination of activation system for the preparation of active manganese dioxide were studied in depth.
On the basis of previous research work, the chemical manganese dioxide process technology is used for reference, and the "particle electrolytic manganese dioxide (CEMD) electrolyte is used as the acid medium for disproportionation activation, NaClOthreeIt is a new activation system of oxidation and heavy quality of oxidant and impregnation of aluminum containing polychloride, which activates the calcined powder (Mn) of low activity and high grade natural manganese dioxidetwoOthree)The positive material of crystalline high activity manganese dioxide battery is made.It has rich liquid absorption capacity, large specific surface area and excellent discharge performance, especially 2 Ω heavy load continuous discharge and 3.9 Ω light load intermittent discharge.The physical and chemical properties and electrochemical properties of the developed samples are close to or tend to be close to EMD.In battery production, the expensive electrolytic manganese dioxide can be partially or completely replaced. The potential economic benefits appear and the development and application prospects are broad.
Preparation of manganese trioxide powder
Take a certain amount of natural manganese dioxide ore, dry it, grind it until it passes 100 mesh sieve, and then calcine it for 1.5h in a 700 ℃ converter to make MnO in natural manganese dioxide ore powdertwoConvert to MntwoOthree, take out the powder, cool it to normal temperature, and grind it fully to obtain MntwoOthreePowder.
Preparation of active manganese dioxide
Take a certain amount of MntwoOthreeThe powder is placed in "particle electrolytic manganese dioxide (CEMD) electrolyte+NaClOthreeIn the new activation system with oxidant+aluminum containing polychloride as the medium, the activation temperature is controlled at about 80 ℃, and the disproportionation activation time is 2h.After activation, neutralize and wash with 10% NaOH solution, adjust the pH value to about 6, and obtain crystalline active manganese dioxide after stirring, filtering and drying.
Activation mechanism of new activation system
In acid medium, MntwoOthreeThe powder is disproportionated and activated into active manganese dioxide, and the main reaction formula is:
MntwoOthree+ 2H+→MnOtwo+ Mn2++ HtwoO
According to the chemical reaction formula, sulfuric acid (HtwoSOfour)It is an acidic medium. When activated, MntwoOthreeThe powder itself undergoes redox reaction, that is, disproportionation reaction. The solid material generated is active manganese dioxide, and the solution material isManganese sulfate。Some literatures suggest that the manganese sulfate solution is purified to prepare solid manganese sulfate.A large number of tests found that HtwoSOfourActivate Mn for acid mediumtwoOthreeMnSO produced in powder processfourNot many, but with HtwoSOfourIt is possible to activate the system for acidic medium.Therefore, on the basis of a large number of tests and with reference to chemical manganese dioxide process technology, it is proposed that "CEMD electrolyte is used as acid medium for disproportionation activation, NaClOthreeIt is a new activation system of oxidation and heavy quality of oxidant and impregnation of aluminum containing polychloride.
MeO + HtwoSOfour→MeSO4 + HtwoO (Me is a metal element)
Selection of CEMD electrolyte
When studying EMD electrolyte as an activation system, it was found that HtwoSOfourConcentration (about 0.5mol/L) is too low, affecting MntwoOthreePowder disproportionation activation requires more concentrated H during the activation processtwoSOfourWhile CEMD electrolyte contains 2.5~3.2 mol/L HtwoSOfourThe concentration just meets the requirements of disproportionation activated MntwoOthreeAcid medium required for powder.Some scholars said that when the medium HtwoSOfourWhen the concentration exceeds 3mol/LtwoSOfourIncrease of concentration, Mn3+At HtwoSOfourIncreased stability in media, MntwoOthreePowder disproportionation and activation to produce MnOtwoThe speed is slow and the crystallinity of the product increases, which makes the capacitance of the active manganese dioxide product easy to decline when it is made into a solid battery.Therefore, CEMD electrolyte contains 2.5~3.2 mol/L HtwoSOfourThe concentration is just the ideal activation system concentration. During the activation process, new concentrated H is no longer neededtwoSOfour。
About the addition of sodium hypochlorite oxidant
Add NaClOthreeOxidant, mainly oxidation activation disproportionation MntwoOthreeMicro amount of MnSO produced in the powder processfourAnd inherent abundance MnSO in CEMD electrolytefour, oxygen in the air is also associated with MnSOfourWeak oxidation reaction occurs, and trace MnO exists in the electrolytefour-Ions are also associated with MnSOfourChemical reaction occurs.The product of these chemical reactions is crystalline chemical manganese dioxide, whose particle size is generally about 5 μ m. Some of these grains are filled in the micropores of active manganese dioxide, some are adsorbed on the surface of active manganese dioxide particles, and the rest are evenly and orderly arranged between the active manganese dioxide particles.Grain type chemical manganese dioxide and activated manganese dioxide infiltrate, absorb, bond and sort each other, so that the "activators" can "develop their strengths and circumvent their weaknesses and complement each other" in terms of chemical, physical and electrochemical properties.Therefore, the developed "activator" is called "crystalline active manganese dioxide" for short.
Final conclusion
1. Disproportionation activation with "particle electrolytic manganese dioxide (CEMD) electrolyte as acid medium, NaClOthreeIt is a new activation system of oxidation and heavy quality of oxidant and impregnation of aluminum containing aggregated chlorides, activating NMD baking powder (MntwoOthreeThe method of producing crystalline high activity manganese dioxide is feasible.
2. A series of "actions", such as disproportionation, adsorption, filling, rearrangement, texturing and impregnation, occur in the new activation system, so that the "activated samples" can "develop their strengths, circumvent their weaknesses and complement each other" in terms of chemical, physical and electrochemical properties, and fundamentally improve the physical, chemical and electrochemical properties of the "activated samples".
3. The sample developed by the new activation system has rich liquid absorption capacity (0.249 cmthree/g) And larger specific surface area (58.93cmtwo/g) , and excellent discharge performance.
4. The physical and chemical properties and electrochemical properties of the samples prepared by the new activation system are close to or tend to be close to electrolytic manganese dioxide.In the battery production process, the activation sample can partially or completely replace the expensiveElectrolytic manganese dioxideThe potential economic benefits are obvious, and the prospect of development and application value is broad.
Application
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application area
Used as depolarizer for dry battery, catalyst and oxidant for synthesis industry, glass industry and enamel industryColorant, achromatic agent, iron remover, etc.It is used to manufacture metal manganese, special alloy, ferromanganese castings, gas masks, electronic materials, ferrite, etc.In addition, it can also be used in the rubber industry to increase the viscosity of rubber.It can also be used as a catalyst in chemical experiments.
Organic synthesis use
Manganese dioxide is very useful in organic chemistry.The forms of manganese dioxide used for oxides are different, because manganese dioxide has multiple crystalline forms, and the chemical formula can be written as MnOtwo·x(HtwoO)n, wherexBetween 0 and 0.5, andnIt can be greater than 0.Manganese dioxide can be produced in the reaction of potassium permanganate (KMnO ₄) and manganese sulfate (MnSO ₄) at different pH.
One of them is dedicated to manganese dioxidechemical reactionIt is to convert alcohols into aldehydes.Even if the alcohol has double bonds, it will not be oxidized by manganese dioxide: cis RCH=CHCHtwoOH + MnOtwo→ cis-RCH=CHCHO + HtwoO + MnO
The product will not be oxidized even if it is more active.Diols can be oxidized to dialdehyde by manganese dioxide.There are many other manganese dioxide reactions, which can be used to oxidize amine, aromatics and triols.
Laboratory use
Used as a catalyst for hydrogen peroxide decomposition to produce oxygen;Used as catalyst for heating potassium chlorate decomposition to produce oxygen;It reacts with aluminum powder to produce manganese.Used as pigment, yellow glass, etc;React with hot concentrated hydrochloric acid to produce chlorine;Reaction with molten caustic potassium (potassium hydroxide) in air to produce potassium manganate;In the decomposition reaction of potassium permanganate, manganese dioxide acts as the self catalyst of potassium permanganate.
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Hazard Overview
Health hazard: excessive manganese entering the body can cause poisoning.It mainly damages the central nervous system, especially acute poisoning is rare in the industrial production of extracorporeal cone system. If a large amount of smoke and dust of the product is inhaled in a short time, "metal smoke heat" may occur, and the patient may have headache, nausea, chills, high fever, and sweating.Chronic poisoning shows neurasthenic syndrome, autonomic nerve dysfunction, and mental symptoms of imbalance between excitation and inhibition. In severe cases, toxic psychosis occurs;The manifestations of extrapyramidal system damage include increased muscle tension, tremor, speech disorder, abnormal gait, etc.
Flammability hazard: This product is incombustible and irritant.
First aid measures
Skin contact: Take off contaminated clothes and wash with flowing water.
Eye contact: Lift the eyelid and flush with flowing water or physiological saline.Get medical attention.
Inhalation: quickly leave the site to a place with fresh air.If breathing is difficult, give oxygen.Get medical attention.
Ingestion: drink enough warm water to induce vomiting.Get medical attention.
Fire fighting measures
Hazard characteristics: no special combustion and explosion characteristics.Toxic gas is released due to high thermal decomposition.
Hazardous combustion products: Natural decomposition products are unknown.
Extinguishing method: firefighters must wear full body fire and gas protective clothing and extinguish the fire upwind.When putting out a fire, try to move the container from the fire site to an open place.
Leakage emergency treatment
Emergency treatment: isolate the leakage contaminated area and restrict access.It is recommended that emergency personnel wear dust masks (full face masks) and gas suits.Avoid flying dust, sweep it carefully, put it in a bag and transfer it to a safe place.In case of large leakage, cover it with plastic cloth and canvas.Collect and recycle or transport to waste disposal site for disposal.
Handling storage
Precautions for operation: close operation and strengthen ventilation.Operators must be specially trained and strictly abide by the operating procedures.It is recommended that operators wear self-priming filter type dust mask, chemical safety goggles, anti poison penetration work clothes and rubber gloves.Keep away from flammable and combustible materials.Avoid dust generation.Avoid contact with reducing agents and acids.Load and unload gently during transportation to prevent damage to packaging and containers.Provide leakage emergency treatment equipment.Empty containers may leave harmful substances.
Precautions for storage: store in a cool and ventilated warehouse.Keep away from kindling and heat sources.It shall be stored separately from combustibles, reducing agents and acids, and mixed storage is strictly prohibited.The storage area shall be equipped with appropriate materials to contain leakage.