3mm process → 99000m3 large ship, they show their skills at a fraction of a millimetre
2024-05-03 18:55

Workers are ordinary and shining dreamers. From the polishing of a screw to the welding of a solder joint, every small link, the spirit of dedicated and improving craftsman, surges in the blood of Chinese workers. Let's get to know several workers who are constantly pursuing excellence in the process of precision to the millimeter level.

Transforming "Steel" into "Small" Pyrotechnics in the Softship Factory

Streamlined bow and stern surfaces can make a large ship hundreds of meters long have less resistance, faster speed and more energy saving. The key type of work to achieve this goal is pyrotechnics.

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Li Jinhua, a special technician of the ship pyrotechnics of Jiangnan Shipbuilding and Manufacturing Department of China Shipbuilding: pyrotechnics is to deform the bending plate through the principle of thermal expansion and cold contraction of steel plates.

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The front is baked by fire, and the back is watered to cool down. Between hot and cold, the steel plate bends to achieve the ideal curve and radian.

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In late April, the Jiangnan Shipbuilding Base in Changxing, Shanghai, had just delivered a 99000m3 super large ethane dual fuel carrier with the largest tank capacity in the world. The bow, spherical nose and complex curved steel plates on the stern of this ship were carefully made by the masters of the pyrotechnics team.

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Li Jinhua, a special technician of the first ship pyrotechnics department of Jiangnan Shipbuilding and Manufacturing Co., Ltd., a Chinese ship, said that this kind of plate may be about 50 mm different before our pyrotechnics. The accuracy shall be less than or equal to 3mm by means of pyrotechnics.

Beihai shell carving "Shouyiren"'s exquisite heart on the shell

As close as possible, as refined as polished. Beihai shell carving in Guangxi is famous for its exquisite craftsmanship. A shell carving work often goes through multiple processes such as composition, line drawing, shaping, carving, polishing, etc. Master Lin, who has been an artist for 50 years, said that the most important tool for making shell carvings is the grinding wheel.

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Lin Riguang, the representative inheritor of the national intangible cultural heritage project Beihai Shell Carving (Beihai Shell Carving) Autonomous Region: The grinding wheel looks like emery, which is pressed one by one. It has friction when grinding, and the shell skin can be removed quickly.

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In the workshop of Beihai Shell Sculpture Museum, Master Lin, 70 years old, and several apprentices in their twenties, taught the key points of production step by step. He hopes that this craft can be passed down from generation to generation.

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Huang Xiaofeng, shell carving designer and producer of Beihai Shell Carving Museum: It's easy to get hurt when you learn it at the beginning, but if you like it, you will stick to it.

Straightening process: show your skill by taking the eye as the ruler

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In Qixian County, Shanxi Province, known as the "Capital of Glassware in China", the craftsmanship of hand blown glassware is recognized as a provincial intangible cultural heritage. The red glass solution was passed from hand to hand by dozens of masters. The blanks of the cup body were blown and passed to Luo Qinqin, the Lating master.

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The "upright" of the goblet is the "pillar" connecting the cup body and the base. The quality of the follow-up process and the goblet is directly affected by the quality of the pulling.

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Rigger Luoqin: I should pay attention to its length and evenness. If I pull it too long, its bottom will stand unsteadily. If I pull it too short, it will affect the beauty of its bottom.

The timing of stretching is also very important. You must succeed once when the material is in liquid state. This process only takes 4-5 seconds.

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Luo Qinqin, the stretcher: We can control it with our eyes and hands. For qualified products, the length error of tappet shall not exceed 2mm, and the thickness error shall not exceed 1mm.

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As the highest level stretcher in the factory, Luo Qinqin laughingly said that the scars of abrasions and scratches are a sign of mature skills. She can complete 2500 products within 8 hours every day, and the qualification rate reaches over 95%.

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Rigger Luo Qinqin: This should be the smallest, 0.3cm, which is the limit.

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