On January 9, the launch ceremony of the Tairui IKON three plate direct compression large die-casting machine was held in the global headquarters building of Tairui, and the IKON450 was officially launched.
At the event site, the upstream and downstream industry chain supporting enterprises in the die-casting industry, well-known experts in the die-casting field, Terui executives, Terui overseas guests, and members of the team of the Terui die-casting machine business department attended the press conference with friends from the media, to jointly witness the global debut of Terui IKON three plate direct compression large die-casting machine, which caused strong repercussions both inside and outside the industry. Zou Wangqin, founder of Die Casting Network, was invited to attend the conference.
1、 It is both a vision and a belief. Terry is determined to become a global leader in shaping equipment and solutions
At the press conference, Zheng Jianguo, chairman of Tairui Machinery Co., Ltd., accurately summarized the original intention and vision of Tairui to enter the field of integrated die-casting with "favorable weather, favorable location and harmonious people".
In the face of the current demand trend of the automobile industry for large and super large integrated die-casting islands, the Chinese scheme of new energy automobile manufacturing is constantly refreshing new heights of intelligent equipment, which puts forward more stringent requirements for die-casting process and super large die-casting structural parts. Terui has been working hard on molding equipment for 20 years, and has been familiar with the key technology and capital strength of large-scale molding equipment. It also has sufficient capacity to carry the rapid and stable die-casting machine project. Zheng Jianguo believed that IKON would bring a breakthrough in both responsibility and value to the progress of die casting industry.
▲ Zheng Jianguo, Chairman of Tairui Machinery Co., Ltd
Zhang Hongpeng, general manager of Terui die-casting machine business department, said, "For two years, Terui has researched the industry demand, determined the product positioning, integrated European die-casting machine technology, talents and resources, and devoted itself to research and development. In view of the requirements of super large structural parts and customer pain points, in-depth research has been carried out in the design and development of super large structural parts, heat treatment free materials, super large mold design and process development, the design and manufacturing of super large die-casting machines, and the integration of intelligent super large die-casting units. At present, the research and development of IKON's full series of 1400-9200t die-casting machines has been completed, and mass production will be launched to the market in 2024. "
IKON series large die-casting machines focus on the field of automotive structural parts, led by the R&D center in Munich, Germany of Terui, with comprehensive performance benchmarking against the European system. IKON series large die-casting machines break through the traditional design concept of the industry and will bring more value than expected to customers in the automotive industry.
▲ Zhang Hongpeng, General Manager of Terui Die Casting Machine Business Department
"After 20 years of development, Terry has become a benchmark in the plastic molding equipment industry to focus on the automotive industry and benchmark European brands, and is currently the only A-share main board listed company in the industry. On the occasion of Terry's twentieth anniversary, we timely launched the die-casting machine project as the second growth curve of Terry's rapid development in the future." Zhang Hongpeng said, Terry has accumulated many years of experience in the research, development, manufacturing and delivery of high-end equipment for overseas markets, as well as strategic experience in benchmarking European systems and focusing on the molding of high-end auto parts. The release of IKON large die-casting machine will inject new impetus into the innovative development of China's die-casting industry and create more competitive investment returns for the development of new energy vehicle users.
2、 Black science and technology is powerful and outstanding, creating a new era of integrated die casting
At present, in the field of automobile die-casting, the weight of structural parts accounts for 20-30% of the curb weight of automobiles, which is a key area of integrated die-casting lightweight. Due to large product size, long filling stroke, large thickness difference and scattered important positions, structural parts have become one of the categories with higher production difficulty in the field of auto parts die-casting. However, for the processing equipment for producing structural parts, imported die-casting machines occupy most of the market.
Zhang Hongpeng, general manager of Terui die-casting machine business department, said: "As latecomers in the die-casting machine industry, we should challenge products that are difficult to form. Based on Terui's original international technical advantages, the IKON450 released this time will focus on the production of automotive structural parts. Equipped with SNP real-time control injection system and three plate direct pressing die closing system, with excellent performance, extreme stability and reliability, it will redefine the large cold chamber die-casting machine, realize the substitution of domestic products for imported ones, and deduce the classic work of integrated high-end metal forming equipment.
At this release ceremony, Zhang Hongpeng announced the core highlight of IKON - SNP real-time control injection system.
It is understood that the system is equipped with a customized controller with a scanning frequency of 10000HZ, a SmartCast casting process system, a fifth order PID algorithm, a MCK large model self-learning algorithm, a BLC oil circuit system, a customized high response servo valve and a high-performance one-way valve. SNP real-time control injection system has a dynamic injection force of 40% more than the conventional one, and an ultra-high acceleration of 70G more than the conventional one. The speed, pressure, and position repetition accuracy are greatly improved compared with the traditional die-casting machine. At present, IKON three plate direct pressing mold closing system has obtained Chinese invention patent.
In addition, the clamping force of IKON clamping system is evenly distributed, and the deviation of the clamping force of Corinth is within 3%. Inorganic hinge structure, nearly life-long maintenance free, with automatic compensation function of clamping force, combined with specially formulated template materials, the service life of the mold closing mechanism is longer.
In general, IKON series large die-casting machines, with the advantages of no air hole injection, no flash molding, stability and durability, are excellent solutions for structural parts molding. In the field of super large structural parts, Terry has the ability to meet the design and manufacturing of super large integrated structural parts of new energy vehicles with overall turnkey solutions.
▲ Terry IKON450 three plate direct press large die-casting machine
At the press conference, a number of industry leaders, such as Zheng Jianguo, Chairman of Tairui Machinery, Zhang Hongpeng, General Manager of Tairui Die Casting Machine Business Department, Gao Wei, Executive Vice President of China Foundry Association, jointly unveiled the die-casting machine IKON450 that has accumulated for two years.
3、 The first IKON was successfully delivered as a strategic cooperation force for the integrated die-casting track of auto parts
It is reported that in this press conference, Tairui signed strategic cooperation agreements with Taicang Nanfeng Auto Parts Co., Ltd., Yingkou Huafeng Power Development Co., Ltd., Zhuhai Runxingtai Electrical Appliance Co., Ltd. and Guangdong Hongtu Technology Co., Ltd. Among them, the strategic signing covers the cooperation of super large die-casting islands with a capacity of more than 9000 tons.
▲ Signing ceremony of strategic cooperation agreement
In this release ceremony, Teri achieved the delivery ceremony of the first IKON. It is understood that the commissioning of the first IKON 450 has been completed in August 2023. It has passed the rigorous mold testing and small batch production of structural parts, and its performance and stability have met the design goals and requirements, which will open the door for future manufacturing of precision automotive metal forming of Suzhou Yadelin Co., Ltd.
▲ Delivery ceremony of the first IKON die-casting machine
As the first user of Tairui large die-casting machine IKON, Shen Lingen, chairman of Suzhou Adelin Co., Ltd., expressed his views on IKON. He believed that "as a rising star, the Terry IKON series three plate direct compression large die-casting machine has dared to challenge and successfully broken through the core technology of structural parts forming, providing solutions for global structural parts production, which is a great thing for both customers and the industry."
▲ Gao Wei, Executive Vice President of China Foundry Association, delivered a speech
4、 To build a benchmark, the Terui integrated molding high-end equipment base can meet the requirements of manufacturing full series die-casting machines below 20000 tons
It is worth mentioning that Terui visited the two production bases in conjunction with the launch ceremony to show the advantages of the integration of the enterprise's main industrial chain and the competitive manufacturing strength of precision castings.
Among them, the global headquarters building of Tairui is built according to the 4.0 factory, to build a "future factory" with optimized process, advanced technology and high degree of automation and intelligence in the global injection molding industry, fully reflecting the green and intelligent concept of Tairui. In the future, Tairui headquarters and all electric intelligent production lines will achieve an annual production capacity of more than 3000 electric injection molding machines, and will also become a new landmark in Qiantang District, Hangzhou.
On the other hand, Tongxiang Integrated Forming High end Equipment Base is currently under hot preparation. The base is equipped with international processing equipment to meet the manufacturing requirements of full series die-casting machines below 20000 tons. It can not only provide customers with better products and faster delivery, but also provide customers with all-round services such as mold testing and training.
