Providing robot polishing and polishing manufacturing services for customers in different industries - Julun (Guangzhou) Intelligent Equipment Co., Ltd

   2022-06-13 fifty-six thousand one hundred and seventy-seven zero
Core tip: Company Profile: Julun (Guangzhou) Intelligent Equipment Co., Ltd. (hereinafter referred to as "Julun Equipment") is a joint venture subsidiary of Julun Intelligent Equipment Co., Ltd. (stock code: 002031; hereinafter referred to as "Julun Intelligent"). The technical team consists of more than 100 undergraduate, master and doctoral talents. Giant ship intelligence is a national key high-tech
 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment

Company Profile

Julun (Guangzhou) Intelligent Equipment Co., Ltd (referred to as "Julun Equipment") is a joint venture subsidiary of Julun Intelligent Equipment Co., Ltd. (stock code: 002031; referred to as "Julun Intelligent"). The technical team consists of more than 100 undergraduate, master and doctoral talents. Julun Intelligence is one of the national key high-tech enterprises, national innovation demonstration enterprises, one of the fifteen national robot standard enterprises, one of the fifteen backbone robot enterprises in Guangdong Province, and has been recognized as a new research and development institution in Guangdong Province

Company building

Julun Equipment is a service provider providing robot polishing, deburring, machining automation products and intelligent logistics, visual inspection and intelligent training solutions , committed to Become an intelligent post-processing expert in die casting, casting and forging; It mainly serves many industries such as auto parts, new energy, smart home, communication equipment structural parts, building bathroom hardware, medical equipment, aerospace and military industry, wooden plastic products and sports equipment.

 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment

Core advantages of the enterprise

Professional team : Professional mechanical and electrical design, process development, robot commissioning implementation team

modularization : Modularization of mechanical structure, modularization of electric control system and robot polishing program, rapid customization of polishing system

Intelligent compensation : Grinding pressure compensation, grinding wheel wear compensation, rapid production change: meet the needs of multiple varieties and small batch through rapid programming and flexible fixture technology

Intelligent monitoring : Consumable life management, equipment status monitoring, capacity report, docking with enterprise MES system

Simple operation : The robot is easy to operate without professional programmers

Big process data : Grinding and polishing share the massive process data accumulated by the factory, and realize the whole process production of sanding, matting, mirror light and deburring

Rapid customization : Quickly customize polishing process, equipment and dedusting room according to customer needs

 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment

Standard products

 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment

The robot polishing standard unit is a closed robot workstation, which consists of the robot body, fixed loading and unloading table, tooling plate, abrasive belt machine and integrated base. It is equipped with contact force compensation plug-in, consumable wear compensation, and abrasive belt correction functions to solve product deviation and consumable wear problems and ensure consistent quality and stable production. The standard unit has the advantages of flexible configuration, wide adaptability, high cost performance, short supply cycle, rapid installation and commissioning, etc.

 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment

content

parameter

Total power

20KW

Actual power used

7KW

Voltage V/Hz

380/50

pressure

05~0.7Mpa

area covered

Length 3.7m * width 2.43m * height 3m (excluding dust removal equipment)

Operating temperature and humidity

Temperature - 10~40 ℃, relative humidity ≤ 85%

Maximum workpiece size for grinding

L800*W800*H800

Adapt to workpiece deviation

±2mm

Total weight of equipment

≤5000KG

Parameter configuration

 

Optional module

Deburring module

According to whether the workpiece needs deburring

Detection module

According to whether the workpiece has size detection requirements

Dust concentration detection module

Whether it is necessary to detect the dust concentration in the protection room

Dust removal system module

Dust removal system module

Fanuc 20iD-25/1.83

Select according to the actual situation of the customer

ABB 2600-20/1.65

KUKA KR20/1.61

 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment

Product application field

The robot grinding workstation can be used for grinding different materials of special-shaped parts, such as aluminum alloy, zinc alloy, copper alloy, titanium alloy, stainless steel, wood products, plastic parts, electroplating parts, etc.

Typical industries and products:

Smart lock : Smart lock panel and handle

Building hardware : Door handle and handle seat, connecting claw, guardrail

bathroom hardware : faucet zinc alloy handle, copper, stainless steel faucet body, temperature control body

Tools and hardware : Wrench, hammer, etc

Auto parts : new energy die-casting housing, bumper, car handle, wiper, trim strip, guide rail, hub, engine housing

Communication equipment structure : 5G base station, radiator, filter, mobile phone, tablet, etc

Military aerospace : gearbox, nose, tank track, turbine blade

Sports equipment : Golf head and club

medical apparatus and instruments : Artificially implanted joints (knee joint, hip joint)

High speed railway ship : propeller, yacht accessories, high-speed rail accessories, etc.

 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment
 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment
 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment
 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment
 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment
 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment
 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment
 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment
 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment

classic case

 

 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment

Hardware polishing

The grinding, drilling and tapping workstation of aluminum window handle (handle seat) robot is mainly used for automatic grinding and tapping of handle (handle seat). It is composed of integrated base, robot body, vibrating disk (elevator), feeding conveyor line, drilling and tapping machine, blanking conveyor line and peripheral AGV logistics line, which can realize automatic grinding, drilling and tapping of products of various specifications.

 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment

Product advantages

(1) The production line consists of 4 sets of units, 2 units for handle seat and handle respectively, and each unit corresponds to 20 products; After the grinding action is completed by 2 industrial robots+2 belt sanders, it is placed on the multi axis drilling and tapping machine to complete the drilling and tapping work.

(2) The station is equipped with grinding contact force compensation plug-in, consumable wear compensation, and abrasive belt correction functions to solve product deviation and consumable wear problems to ensure consistent quality and stable production.

(3) Bucket elevator+vibrating disk mode is adopted for feeding. One feeding can buffer 4H working hour blanks. The end positioning uses the common features of product appearance design to solve the problem of various specifications, greatly improving the convenience of production change.

(4) The fixture adopts a bar+expansion sleeve structure, which uses the central hole of the workpiece to tighten to ensure the clamping force and solve the problem of multi specification use. (5) The blanking and transfer system adopts AGV mode, and three AGVs are distributed intelligently to complete the transfer of full and empty frames.

 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment

Die cast aluminum housing

The robot grinding workstation for die-casting shell is mainly used for automatic grinding of die-casting aluminum shell, which is composed of integrated base, robot body, quick change device, product positioning tooling, deburring spindle and tooling. It can realize automatic deburring of products of various specifications, especially for products of multiple varieties and small batch.

 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment

Product advantages:

1. Two modular chemical stations+pneumatic floating spindle are used together, and the robot grabs the blank to finish polishing and deburring.

2. The station and main shaft adopt modular design, which can quickly switch the required functions under various product process requirements, and easily deal with dozens of product processes.

3. The station is equipped with self-developed grinding contact force compensation plug-in, consumable wear compensation, and abrasive belt correction functions to solve product deviation and consumable wear problems to ensure consistent quality and stable production.

4. Loading and unloading shall be carried out in the way of swing plate, and the unified base plate shall be designed according to different product characteristics. The base plate can be replaced when changing production.

5. The fixture is designed according to the characteristics of different products, and the quick change method is adopted to ensure the positioning accuracy and improve the production change speed. The equipment cover is made of environment-friendly flame-retardant plate and connected to the external dedusting pipeline to achieve good dedusting effect and meet environmental requirements.

Aluminum battery tray grinding weld workstation

The automatic weld grinding workstation is composed of robot body, force control system, grinding tools and software system independently designed and developed by our company. The workpiece is welded from flat or curved steel plate or aluminum plate. The surplus metal materials after welding need to be polished to get a smooth and consistent surface, which meets the requirements of product appearance.

 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment
 Providing customers with robot polishing and polishing manufacturing services - Julun (Guangzhou) intelligent equipment

contact information

Julun (Guangzhou) Intelligent Equipment Co., Ltd

Main products of the company:

Provide overall solution for polishing and deburring

Equipment sales and leasing

technical service

OEM service

Company contact person and telephone:

Mr. Bi 18520218259

Enterprise website
http://www.greatoo-ie.com/

 
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