Company Profile
Julun (Guangzhou) Intelligent Equipment Co., Ltd (referred to as "Julun Equipment") is a joint venture subsidiary of Julun Intelligent Equipment Co., Ltd. (stock code: 002031; referred to as "Julun Intelligent"). The technical team consists of more than 100 undergraduate, master and doctoral talents. Julun Intelligence is one of the national key high-tech enterprises, national innovation demonstration enterprises, one of the fifteen national robot standard enterprises, one of the fifteen backbone robot enterprises in Guangdong Province, and has been recognized as a new research and development institution in Guangdong Province
Company building
Julun Equipment is a service provider providing robot polishing, deburring, machining automation products and intelligent logistics, visual inspection and intelligent training solutions , committed to Become an intelligent post-processing expert in die casting, casting and forging; It mainly serves many industries such as auto parts, new energy, smart home, communication equipment structural parts, building bathroom hardware, medical equipment, aerospace and military industry, wooden plastic products and sports equipment.
Core advantages of the enterprise
Professional team : Professional mechanical and electrical design, process development, robot commissioning implementation team
modularization : Modularization of mechanical structure, modularization of electric control system and robot polishing program, rapid customization of polishing system
Intelligent compensation : Grinding pressure compensation, grinding wheel wear compensation, rapid production change: meet the needs of multiple varieties and small batch through rapid programming and flexible fixture technology
Intelligent monitoring : Consumable life management, equipment status monitoring, capacity report, docking with enterprise MES system
Simple operation : The robot is easy to operate without professional programmers
Big process data : Grinding and polishing share the massive process data accumulated by the factory, and realize the whole process production of sanding, matting, mirror light and deburring
Rapid customization : Quickly customize polishing process, equipment and dedusting room according to customer needs
Standard products
The robot polishing standard unit is a closed robot workstation, which consists of the robot body, fixed loading and unloading table, tooling plate, abrasive belt machine and integrated base. It is equipped with contact force compensation plug-in, consumable wear compensation, and abrasive belt correction functions to solve product deviation and consumable wear problems and ensure consistent quality and stable production. The standard unit has the advantages of flexible configuration, wide adaptability, high cost performance, short supply cycle, rapid installation and commissioning, etc.
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content
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parameter
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Total power
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20KW
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Actual power used
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7KW
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Voltage V/Hz
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380/50
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pressure
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05~0.7Mpa
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area covered
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Length 3.7m * width 2.43m * height 3m (excluding dust removal equipment)
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Operating temperature and humidity
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Temperature - 10~40 ℃, relative humidity ≤ 85%
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Maximum workpiece size for grinding
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L800*W800*H800
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Adapt to workpiece deviation
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±2mm
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Total weight of equipment
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≤5000KG
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Parameter configuration
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Optional module
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Deburring module
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According to whether the workpiece needs deburring
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Detection module
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According to whether the workpiece has size detection requirements
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Dust concentration detection module
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Whether it is necessary to detect the dust concentration in the protection room
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Dust removal system module
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Dust removal system module
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Fanuc 20iD-25/1.83
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Select according to the actual situation of the customer
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ABB 2600-20/1.65
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KUKA KR20/1.61
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Product application field
The robot grinding workstation can be used for grinding different materials of special-shaped parts, such as aluminum alloy, zinc alloy, copper alloy, titanium alloy, stainless steel, wood products, plastic parts, electroplating parts, etc.
Typical industries and products:
Smart lock : Smart lock panel and handle
Building hardware : Door handle and handle seat, connecting claw, guardrail
bathroom hardware : faucet zinc alloy handle, copper, stainless steel faucet body, temperature control body
Tools and hardware : Wrench, hammer, etc
Auto parts : new energy die-casting housing, bumper, car handle, wiper, trim strip, guide rail, hub, engine housing
Communication equipment structure : 5G base station, radiator, filter, mobile phone, tablet, etc
Military aerospace : gearbox, nose, tank track, turbine blade
Sports equipment : Golf head and club
medical apparatus and instruments : Artificially implanted joints (knee joint, hip joint)
High speed railway ship : propeller, yacht accessories, high-speed rail accessories, etc.
classic case
Hardware polishing
The grinding, drilling and tapping workstation of aluminum window handle (handle seat) robot is mainly used for automatic grinding and tapping of handle (handle seat). It is composed of integrated base, robot body, vibrating disk (elevator), feeding conveyor line, drilling and tapping machine, blanking conveyor line and peripheral AGV logistics line, which can realize automatic grinding, drilling and tapping of products of various specifications.
Product advantages
(1) The production line consists of 4 sets of units, 2 units for handle seat and handle respectively, and each unit corresponds to 20 products; After the grinding action is completed by 2 industrial robots+2 belt sanders, it is placed on the multi axis drilling and tapping machine to complete the drilling and tapping work.
(2) The station is equipped with grinding contact force compensation plug-in, consumable wear compensation, and abrasive belt correction functions to solve product deviation and consumable wear problems to ensure consistent quality and stable production.
(3) Bucket elevator+vibrating disk mode is adopted for feeding. One feeding can buffer 4H working hour blanks. The end positioning uses the common features of product appearance design to solve the problem of various specifications, greatly improving the convenience of production change.
(4) The fixture adopts a bar+expansion sleeve structure, which uses the central hole of the workpiece to tighten to ensure the clamping force and solve the problem of multi specification use. (5) The blanking and transfer system adopts AGV mode, and three AGVs are distributed intelligently to complete the transfer of full and empty frames.
Die cast aluminum housing
The robot grinding workstation for die-casting shell is mainly used for automatic grinding of die-casting aluminum shell, which is composed of integrated base, robot body, quick change device, product positioning tooling, deburring spindle and tooling. It can realize automatic deburring of products of various specifications, especially for products of multiple varieties and small batch.
Product advantages:
1. Two modular chemical stations+pneumatic floating spindle are used together, and the robot grabs the blank to finish polishing and deburring.
2. The station and main shaft adopt modular design, which can quickly switch the required functions under various product process requirements, and easily deal with dozens of product processes.
3. The station is equipped with self-developed grinding contact force compensation plug-in, consumable wear compensation, and abrasive belt correction functions to solve product deviation and consumable wear problems to ensure consistent quality and stable production.
4. Loading and unloading shall be carried out in the way of swing plate, and the unified base plate shall be designed according to different product characteristics. When changing production, the base plate can be replaced.
5. The fixture is designed according to the characteristics of different products, and the quick change method is adopted to ensure the positioning accuracy and improve the production change speed. The equipment cover is made of environment-friendly flame-retardant plate and connected to the external dedusting pipeline to achieve good dedusting effect and meet environmental requirements.
Aluminum battery tray grinding weld workstation
The automatic weld grinding workstation is composed of robot body, force control system, grinding tools and software system independently designed and developed by our company. The workpiece is welded from flat or curved steel plate or aluminum plate. The surplus metal materials after welding need to be polished to get a smooth and consistent surface, which meets the requirements of product appearance.
contact information
Julun (Guangzhou) Intelligent Equipment Co., Ltd
Main products of the company:
Provide overall solution for polishing and deburring
Equipment sales and leasing
technical service
OEM service
Company contact person and telephone:
Mr. Bi 18520218259
Enterprise website ：
http://www.greatoo-ie.com/
