Supply Yingxiang TX series - 4th generation oil cooled servo controlled die-casting machine

The clamping force tonnage of servo die-casting machine produced by Yingxiang Technology ranges from 180 tons to 1650 tons. Combining the Italian core oil circuit design, the European I-steel frame is designed with high-strength frame, the injection pressure building time is less than 15ms, and the maximum injection speed of the standard machine is 8.8-10 m/s. Compared with other domestic brands, Yingxiang standard die-casting machine has the advantages of increasing nitrogen cylinder to ensure injection stability and explosive force: injection pressurization pressure is 5~8% higher than other domestic brands die-casting machine, increasing casting density: servo high repeatability, low oil temperature oil circuit and high efficiency and energy saving (50%~75%), which is suitable for all kinds of aluminum magnesium alloy die-casting with high requirements.

Features and advantages of injection:

1、 Increase the energy accumulator (for example, the capacity of 280t nitrogen cylinder of other domestic brands is 25L, and the capacity of TX300 nitrogen cylinder is 40L), which increases the pressure injection explosive force and stability;

2、 The machine is designed and manufactured according to the advanced structure of the famous European and Japanese factories, without floating piston, which is more stable and durable in use;

3、 The maximum air injection speed is 8.8 m/s~10 m/s, and products with thin wall, rapid prototyping and surface finish requirements are easier to form;

4、 Comprehensive improvement. For the design of large molds used by customers, the lowest injection position in the market (TX-300 injection position is - 180) can keep the mold at the largest middle point of the four Corinthian pillars to the greatest extent during injection, so as to ensure the average force on the mold to the greatest extent, reduce flying materials, and extend the service life of the mold holder;

5、 Pressure injection one speed uniform acceleration design;

6、 According to the standards of European and Japanese famous factories, two boost trigger control modes are adopted: ① pressure trigger mode ② position trigger mode, which can realize professional high reliable and high-precision regulation control;

7、 Designed and manufactured according to European and Japanese safety standards, it can automatically remove the pressure in the 2-speed and pressurized nitrogen cylinders after cutting off the power supply or shutting down, so as to ensure the safety of workers;

8、 Multi pressure injection position, equipped with lifting cylinder to lift the feeding table, designed for customers to use large molds;

9、 Improve the oil circuit. The pressurization delay time is less than 15ms. For products with pressurization requirements, the compactness, air tightness and mechanical properties are better improved;

10. The injection force is increased by 5-10% on the basis of other domestic brand machines (TX-300 boost pressure: 410Kg), which can effectively reduce the porosity of die castings, especially suitable for automobile castings and stressed castings;

11. The punching pull rod is a reinforced and thickened three bar type to avoid potential interference with the pull rod when configuring the soup dispenser.

Features and advantages of rack:

Double I-shaped steel (large and small machine) or single I-shaped steel (medium and large machine) structure frame design (improved from European single I-shaped steel structure frame design) is adopted, with ultra many precision adjustment points, unique aging treatment of the whole machine to eliminate stress, ensure the machine balance and concentricity far ahead of the industry, and reduce the wear of punch and barrel.

Features and advantages of column frame:

1、 The three formworks at the head, middle and tail are all processed in the same high-precision imported machining center (CNC) to ensure high coaxiality and high precision of parts. The balance between the outgoing standard moving plate and the head plate is within 9~20c, higher than the 18c~25c level of the Chinese industry standard;

2、 The guide sleeve of the middle plate is lengthened by 30% to ensure high stability and balance of the effective dust-proof template operation;

3、 The unique secondary processing technology of moving plate and copper sleeve ensures the coaxiality of moving plate;

4、 Equipped with an ultra fast mold locking system, the production efficiency is 5-7% higher than that of other die-casting machines, and the single action cycle time is saved by 20-30%;

5、 The head and middle plates of all machines are used and passed through the tension tester for the clamping force of the Gora column, so as to ensure that the four Gora columns are subject to the average clamping force and extend the service life of the mold and the machine.

Characteristics and advantages of oil circuit:

1、 The pressure injection oil related integrated structural system has a pressure of 16MPa, and the professional oil circuit assembly process and oil circuit pressure test means ensure that the machine does not leak oil;

2、 The fourth generation servo power system design is adopted, and single pump energy storage is adopted. The energy storage time is shortened by 40%~50%. The energy storage of small and medium-sized machines is completed in 1.5 seconds~3 seconds, and ultra fast mold locking is realized. The production efficiency is 5%~7% higher than that of the third generation cold chamber die-casting machine;

3、 Bypass filter, using paper filter element imported from the United States;

4、 The 4th generation servo power system design is adopted, saving energy by 50%~75%. Depending on the size of the model, the system pressure and flow are controlled in double closed loops, and the servo motor stops running when cooling and no action occurs. The system does not consume energy;

5、 Equipped with quick mold locking device to fully improve production efficiency and mold opening back pressure device;

6、 By optimizing the design, the surplus heat energy can be reduced to achieve better energy saving, water saving and oil saving effects.

Electrical characteristics and advantages:

1、 The computer is equipped with dozens of safe operation protection functions. If the machine is not operated according to the specifications, the machine will automatically stop and alarm display; The computer has the function of active fault detection, alarm and problem solving prompt, which is convenient for the operator to quickly find and solve problems;

2、 AI touch screen display mode, simple operation; It can store mold parameters and shorten machine adjustment time;

3、 The computer control function adopts Siemens computer, Siemens color touch screen and Siemens PLC control system, which is stable and reliable, with high control accuracy;

4、 Digital display of oil temperature on the touch screen, active alarm and shutdown function when the temperature exceeds 55C;

5、 Special high temperature resistant wire (above 800 ° C) is used for punching, thimble, core pulling oil valve wire and travel switch wire easy to fly