In the field of casting grinding, aluminum castings have always been recognized as more difficult to treat castings in the industry due to the particularity of their materials. The product deformation is large, the gating and riser are thicker than other castings, the fixture positioning is difficult, and it is easy to stick the knife when grinding, and the processing and cutting are difficult. These troublesome congenital factors lead to the casting enterprises have to hire people to cut the castings at a high price. But with The rapid advancement of the global automobile industry in the direction of new energy has promoted In the future, automobile castings will develop towards casting aluminum, stainless steel, etc The market scale of cast aluminum parts is expanding, and the traditional manual cleaning method can no longer match the explosive growth of orders.

In order to change the current situation, it is necessary to break through the technical bottleneck of the single function of the existing polishing equipment. It is urgent to develop a multi-functional polishing and processing machine, and also to meet the polishing and processing needs of cast iron, cast aluminum, cast steel and other castings of different materials, so as to improve the production efficiency for manufacturing enterprises while reducing cost investment. It is precisely the accurate analysis of the current economic environment and the innovative research and development of new polishing equipment that have contributed to Yuyang Industrial's intelligence and Shandong Cooperation with a large enterprise.

The enterprise integrates the design, casting, processing and sales of auto parts local One of the most powerful casting enterprises, with stable product quality for many years, is deeply trusted by customers. With the demand for lightweight design of automobiles and the rapid rise of new energy vehicles, the products of the enterprise have also expanded from single iron castings to Cast aluminum products, And under development stainless steel Accessories production line. The enterprise has been stay Look for advanced Automatic cleaning equipment Improve the production efficiency until Yuyang appears, and the production problem ushers in a turnaround.

If you want to do it, do it perfectly! Yuyang Engineer believes that, High quality and efficient polish technology, sure Improve work efficiency for subsequent grinding and machining sequence ， Reduce the cost of consumables and man hours So as to maximize the benefits of the enterprise. Through in-depth enterprise field visit and yes Core products Steering knuckle, caliper, bracket and other aluminum castings After analyzing and considering the characteristics, Yuyang GS40 intelligent grinding cutting machining core As the times require, many industry technical problems have also been overcome 。

So how did Yuyang do it?

With The steering knuckle is Example. first, GS40 In terms of tool selection, Yuyang uses diamond grinding wheels instead of traditional tools to solve the problem that tool wear is easily aggravated during the grinding process of aluminum castings. This can not only avoid problems such as sticking to the tool and poor chip removal effect of castings, but also greatly improve the service life of consumables and reduce the unit price cutting cost when the grinding wheels work at high linear speed, In addition, it can effectively avoid the phenomenon of saw marks during the processing of traditional saw blades, so that Table of steering knuckle The surface is smoother.

Secondly, the steering knuckle has large deformation, different product forms, and high requirements for machining accuracy. It is difficult to achieve one-time cleaning by ordinary polishing methods, and it often requires manual secondary cleaning. GS40 under the guidance of 3D machine vision system ， Can be realized The grinding axis moves synchronously with the vision system, collects the actual image information and compares it with the standard image stored in the system, automatically adjusts and compensates the processing program, and has the intelligent automatic correction function Solved Steering knuckle Large size deviation, heavy gating and riser, serious angle deviation, etc cause cutting Excess or inadequate To ensure the high precision of grinding products.

Finally, the steering knuckle casting structure is complex, and the surface flaring positioning is difficult. Yuyang successfully solved the problem of fixture positioning selection from four aspects: initial positioning selection, clamping point selection, angular locking selection, and pneumatic clamping mode selection.

Not only that, but for The enterprise future Intelligent Upgrading plan Yuyang also did a good job in advance get ready 。 Flexible production management system independently developed and used by Yuyang KINFMS， It is used for centralized management of production lines and equipment. Through software docking with the management platform and production execution hardware, it can realize the interconnection operation system of GS40, materials, fixtures and other things, directly increase the utilization rate of equipment from 80% to 100%, and also realize the integration of different processes into the same system, Let enterprises Infinite approach The ultimate production goal of "Black Light Factory".

Dalian Yuyang Industrial Intelligence Co., Ltd

Tel: 400-102-5258

         155-6697-1838      

Address: 12F, Chuangye Building, No. 32, Torch Road, High tech Park, Dalian, Liaoning

Website: www.dalianyuyang.com