ZEISS ScanBox Series 5

Modular concept for configuration flexibility

GOM ATOS scanner 5 full-automatic 3D blue light scanner

On line detection of complex geometry

The ZEISS ScanBox 5 series of non-contact industrial 3D laser scanner is a one-stop solution for automatic detection and digital processing of complex parts. This powerful 3D measurement system can provide global measurement results for CAD comparison in a short time, visualize GD&T deviation, and accelerate production, maintenance and repair processes. The system can be used to quickly acquire specific measurement features and geometric shapes, such as surface and edge points, holes or holes.

Quality assurance of mass production

The three-dimensional scanner ZEISS ScanBox 5 series three-dimensional laser scanning measuring instrument optimizes your batch inspection process and provides support for quality control in the production process. Standardized and automated processes can increase the output of parts and reduce waste products. Through real-time trend analysis, ZEISS ScanBox 5 ensures the stability of the process flow and quickly identifies the changes in production.

ZEISS ScanBox 5 series provides three models and a variety of configuration options. Users can customize according to their own needs, which is what we call the new modular concept. The system is composed of several standardized independent modules, and users can expand and upgrade on the basis of the original system. The maximum bearing capacity of the rotary table module is up to 2000 kg.

ZEISS ScanBox 5110

Applicable to the measurement and detection of complex airfoils below 1000 mm

ZEISS ScanBox 5120

It is applicable to the measurement and detection of automobile interior trims up to 2000 mm

ZEISS ScanBox 5130

Measurement and inspection of sheet metal parts, components, castings and turbine parts with a maximum dimension of 3000 mm

ZEISS ScanBox Series 5: Wide application and flexible operation

Ergonomic operation design

The new flexible lifting platform is ergonomically designed to better support users' daily work. The telescopic arm built in the electronic switch cabinet can be lifted and rotated to the required height, so that the operator can operate ZEISS ScanBox 5 series standing or sitting.

Tailored for airfoil detection

ZEISS ScanBox 5110 is specially designed for airfoil detection. ATOS 5 for Airfoil is specially developed for the gas turbine industry. Its working distance is shorter, and its measurement range is 100 x 70 mm ², providing high-precision three-dimensional data with minimal details. The overall blade disk scanning can be completed within one hour, and a turbine blade scanning can be completed within a few minutes.

Optical batch measurement

ZEISS ScanBox 5, an automated 3D scanner, is specially developed for batch inspection and can be directly used in the production environment. The measurement program is automated to ensure the repeatability of 3D measurement data of the same parts. You can create measurement programs for testing in the Virtual Measurement Room (VMR) of GOM Inspect Pro software. The robot is completely controlled by software and moves continuously along the measuring position. The change of CAD data status or inspection plan can be quickly updated through the parameterization performance of the software. The whole operation process is convenient and fast, and the operator can operate easily.

Virtual measuring room in GOM Inspect Pro

Virtual Measurement Room (VMR) is the central control and measurement planning software for all components of ScanBox. In VMR, the real measurement environment will be simulated, that is, the functions of robots, measuring heads and parts in the measurement unit. Program the robot movement path, fixture and measurement plan. VMR can automatically execute measurement programs without requiring users to have special robot programming skills. Before being officially put into use in the actual environment, all robot movements will be simulated and checked to ensure safety.

Probe compatibility

ATOS measuring head provides global 3D coordinates for each measurement. 12 million independent measurement points can be collected in just a few seconds. Therefore, the measurement data has a high degree of detail restoration, and even very small part features can be easily restored.

ATOS 5

Accurate scanning of the smallest detail, with high stability in automation applications

ATOS 5 for Airfoil

High speed 3D scanning system for industrial applications, accurately covering complex geometric shapes

technical specifications

	ZEISS ScanBox 5110	ZEISS ScanBox 5120	ZEISS ScanBox 5130
size	2200 × 3550 × 3050 mm (safety light curtain) 2200 x 2850 x 3050 mm (safety door)	3600 × 4250 × 3050 mm (safety light curtain) 3600 x 3550 x 3050 mm (safety door)	4300 x 4250 x 3050 (safety light curtain)
Power Supply	200 – 500 V (3 phase, 16 A)	200 – 500 V (3 phase, 16 A)	200 – 500 V (3-phase 16 A)
Maximum part size	Ø 1000 mm	Ø 2000 mm	Ø 3000 mm
Max capacity	2000 kg	2000 kg	2000 kg
Protector	Safety light curtain or sliding door with safety switch	Safety light curtain or sliding door with safety switch	Safety light curtain
Opening width	1000 mm (safety light curtain) 950 mm (safety door)	2400 mm (safety light curtain) 2100 mm (safety door)	3100 mm (safety light curtain)
Floor installation or fixation	Required	Required	Required
Loading mode	Manual, crane (D)	Manual, transport truck, pallet truck, crane (LC)	Manual, transport truck, pallet truck, crane (LC)
Compatible probe	ATOS 5 for Airfoil	ATOS 5, ATOS 5 for Airfoil	ATOS 5

ZEISS 3D scanner vendor

ZEISS ScanBox Series 5

On line detection of complex geometry