GOM 3D scanner, ATOS 5 Airfoil 3D scanner, turbine 3D scanner

ATOS 5 for Airfoil

Optical 3D scanner specially designed for gas turbine

This high-speed scanner is suitable for small and medium-sized complex parts in aerospace and power generation industries, and can accurately capture small details and edge geometry.

high-precision · High measuring speed · Unique software functions

ATOS 5 for Airfoil Innovative technology of 3D scanner

Optimized working distance

Accurate scanning of tiny details of parts, providing ultra-high data quality

high stability

Automated high-speed scanning

Unique software functions

Efficient auxiliary blade section detection

ATOS 5 for Airfoil 3D scanner characteristic

Automatic scanning with ATOS 5 for Airfoil

Accurate quality information of small details
ATOS 5 for Airfoil, which is used in the gas turbine industry, optimizes the working distance, with a minimum measurement area of 100 × 70 mm ², and can provide high-precision three-dimensional data of small details in a very short measurement time.

High speed scanning technology

ATOS 5 for Airfoil, which is used for small area measurement, optimizes the working distance, has extremely high stability, and can provide high-precision data for manual and automatic applications. From fan blade to turbine blade, or from integral blade disk and blade drum to blade (NGV, OGV, IGV) and power transmission system: the whole field 3D measurement data can realize reliable quality control, visualize hidden errors, and speed up production, maintenance and repair processes.

High data quality improves inspection efficiency

Accelerate the work process

ATOS 5 for Airfoil can measure the detailed quality information of new products or maintenance or repair parts, and the measurement time is greatly shortened. The primary advantage of ATOS 5 for Airfoil is its fast measurement speed. Through the data acquisition of less than one fifth of a second, the 3D scanning time of the whole blade disk is about 1 hour, and the 3D scanning time of the fan blade is less than 20 minutes.

Achieve high data quality

ATOS 5 for Airfoil provides high-precision full field data for comprehensive process and quality control of fan blades, turbine blades, blisks and different blades (NGV, OGV, IGV). The data quality provided by the sensor meets the high requirements of the industry. For the measurement of turbine blades, the edge accuracy and resolution are particularly important.

Optimized working distance

High data quality, accurate to minute details

high stability

Automatic high-speed scanning

Unique software functions

Efficient detection of airfoil

ATOS 5 for Airfoil 3D scanner blade detection function

Airfoil detection function

ZEISS software has a complete set of airfoil detection functions. The inspection principle includes standard options and customizable options to meet the requirements of different engineering standards and airfoil drawing types. User defined inspection principles (UDIP) can carry out rapid, standardized and efficient inspection of airfoil parts.

Surface Comparison

3D representation of the surface deviation of CAD or main grid is a standard configuration of ZEISS Technologies. When developing new products, surface comparison is often used to find problems in the manufacturing process. You can perform a variety of alignment comparisons, including fitting to CAD or RPS. This powerful tool can reveal product details that traditional tools cannot provide.

Edge points and edge circles

The creation of edge points is a standard function, which is determined by the middle arc of the leading or trailing edge of the wing and the penetration points of the suction side and pressure side of the wing. Expert parameters allow moving points along the middle arc. The edge circle is also automatically generated, and elements can be generated at the leading or trailing edge of the wing.

Thickness inspection

The standard function for creating thickness at the leading or trailing edge of the wing. A simple dialog box prompts the distance value for extracting thickness from edge points. Different options allow measurement along the middle arc. You can also create a legacy thickness at a predetermined drawing angle. In addition, the maximum wing thickness can be checked using the distance method or the maximum inscribed circle method.

Shape and position detection

The software can evaluate the shape and position of the wing section in a flexible way to meet the needs of the end user. The evaluation technology of actual section data can be compared by Chebyshev method, Gauss method or best fit tolerance method. The software can also compare the results with the varying tolerance areas, because different wing section areas have different tolerances.

Effective analysis tools

ZEISS INSPECT provides one-stop service

Scan, detect, and report: This software guides you through the entire workflow. Check nominal to actual comparison and geometric tolerance. Make necessary corrections directly through simple and understandable results. Use ZEISS INSPECT for comprehensive analysis, obtain comprehensive reports, and integrate measurement results into existing processes.

ATOS 5 – Blue ray 3D scanner series

ATOS 5 for Airfoil

Precise scanning of tiny details of parts

light source
LED
－
Number of measuring points captured in a single scan
12 million
－
Working distance
530mm

ATOS 5

High speed 3D scanning system

light source
LED
－
Number of measuring points captured in a single scan
8 million or 12 million
－
Working distance
880mm

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ATOS 5X

Automatic scanning of large objects

light source
LASER
－
Number of measuring points captured in a single scan
12 million
－
Working distance
880mm

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ZEISS 3D scanner vendor

Authorized general agent of ZEISS in China

ATOS 5 for Airfoil