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Development of wire cutting software in NX CAD environment

● Efficient 3D wire cutting programming is safer and more efficient

● Cutting path based on solid model does not need to spend a lot of time sorting

● Automatically generate threading point and cutting surface through parameter setting

● Connecting the user-defined cutting condition database greatly reduces the field operation

● From programming, drawing and quotation

● One click export quotation

WEDM, also known as WEDM programming and WEDM drawing software, is a necessary programming tool for WEDM work. What are the programs for wire cutting? Which is better for wire cutting?

Road Technology 3D wire cutting can solve the problem of wire cutting more quickly and comprehensively.


Wire cutting brands and machines provide complete solutions

Post processing output is applicable to various EDM machines

◢  Agie Charmilles

  • All Agie Charles EDM machines are supported.
  • Support AgieVision script file format (SBR, SBL and ISO)
  • Support GF script file format (MJB)

◢  Japanese brand wire cutter

  • West (SEIBU)
  • Sodick
  • Makino
  • Fanuc
  • Mitsubishi
  • …

◢  Table brand wire cutter

  • ACCUTEX
  • CHMER
  • …

◢  Fast traverse (open customization)

◢  ONA

 

 

Benefits of WTC WEDM intelligent wire cutting

  • Complex curve (SPLINE) does not need to be sorted
  • It is easy to program the upper and lower profile path based on the solid model
  • Automatic identification of threading point crosscutting in path generation
  • Wire cutting parameters are linked to the database, and cutting conditions are fed back
  • Automatic programming of entity feature identification

Cutting strategy

▲ 2 axis (2D)

  • No Core
  • Internal Trim
  • LExternal Trim
  • LOpen Profile

▲ Taper (fixed angle)

  • Internal Trim
  • LExternal Trim
  • LOpen Profile

▲ 4-axis (upper and lower profiled)

  • Internal Trim
  • LExternal Trim
  • LOpen Profile

▲ Multiple inner holes (2D)

  • No Core
  • L Internal Trim

▲ Multi shape (2D)

  • External Trim

Important features of WTC WEDM intelligent wire cutting

Develop wire cutting software

Workpiece setting

● Quickly generate program names according to naming rules
● Use dynamic coordinate system to set program zero point
● Simplify complex curves through geometric tolerances
● Automatic calculation of workpiece information
● Multiple processing parameters can be customized and applied immediately

Cutting geometry selection

● Chip free: 3D sideline, 2D curve
● Two axes: 3D sideline, 2D curve
● Cone angle: 3D sideline, 2D curve
● Four axes: 3D sideline, 2D curve, body surface
● Multiple inner holes: 3D sideline, 2D curve
● Multi shape: 3D sideline, 2D curve

Cutting geometry selection
Model selection and program surface setting

Model selection and program surface setting

● Support frame selection mode automatically eliminate unconnected faces
● Automatically set the height of program surface and UV surface
● Support manual adjustment of upper and lower plane height
● Automatically adjust the height of the upper head according to the height of the parts
● Automatically generate threading points and leading points according to the selected shape
● The cone angle function supports the specified tool path range

Search for threading points

● Parametric intelligent search for threading points (specify threading points)
● Intelligently adjust threading points according to the setting surface
● Quick preview path
● Automatic identification of maximum threading hole diameter
● Thread hole over cutting inspection
● Open contour supports path trimming and extension
● Inner hole cutting supports the search of ectopic threading holes

Search for threading points
Cutting function

Cutting function

● Support complete cutting direction setting
● Type of pause point can be defined
● The inner hole and exterior construction method support the cutting and finishing function
● Support reverse cutting distance setting
● Support part reservation settings
● Thread trimming point setting (before and after disengagement)
● The inner hole supports overlapping distance setting and tool path range

Convex corner path processing

● Convex angle wrapping function
● Automatic generation of mating R path
● The inner hole method can automatically generate the contour path of the fit
● Different forms can be specified for a single area
● Support multiple angle winding forms
● Use parametric formula to define the set value of angle of revolution

Convex corner path processing

Concave corner path processing

● Support concave angle stop second angle winding function
● Support multiple concave corner blanking forms
● Different forms can be specified for a single area
● Use parametric formula to define the set value of material removal form
● Quickly define the tool path range

Insert Event

● Custom event content
● Define the tool path range
● Different event contents are randomly specified in a single area

Insert Event
Developing Wire Cutting Software in NX CAD Environment

Path copy function

● Mobile copy function
● Support circular and rectangular arrays
● The copy path is associated with the original path
● The processing sequence of the copy path can be specified

Angle cleaning function

● Directly select the area to be cleared
● Automatic closing of open areas
● Automatic generation of threading holes

Multi bore, multi shape function

● Select by box selection
● Support the use of box selection to specify threading points
● Intelligent identification of chip free or blanking method
● Intelligent group output according to shape and size
● Quick preview function
● Automatic sequencing of processing sequence

Plot characteristics

● Support user-defined table content
● Customizable model frame
● Use color to indicate construction method
● Support one part with multiple views and one drawing
● Support group output table content

Post treatment characteristics

● All models in the plant shall be output together as required
● Automatically add cutting conditions according to wire cutting conditions
● Serial parameter condition database
● Open user customized database
● Multi area cutting supports multiple output modes (no need to reprogram the path)
● Automatically classify and output the punching or drilling program according to the diameter of the threading hole
● Support path output of fast wire walking machine

© 1996-2023 Road Ahead Technologies Consultant Corp.

Beijing • Qingdao ‧ Shanghai Kunshan Ningbo Dongguan Chengdu

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