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ZEISS VoluMax 9 titan

New benchmark at 450 kV level ZEISS CT technology for battery modules

ZEISS VoluMax 9 titan

New benchmark at 450 kV level

ZEISS CT technology for battery modules

User friendly CT Powerhouse
Zeiss VoluMax 9 titan

Zeiss VoluMax 9 titan not only combines 450 kV performance with excellent ease of use, but also is the most compact and robust system of its kind in the market. It provides seamless interaction with ZEISS Quality Suite platform to achieve overall 3D software integration at every step.

Its spacious interior space can accommodate components up to 590 x 700 mm in size and weighing up to 60 kg, while its 3k detector and 1500 watt power provide excellent penetration strength - all of which are critical for handling large and dense components.

In addition, Zeiss VoluMax 9 titan is also equipped with a fast and comprehensive service package, which can achieve a fast return on investment and the shortest downtime.

ZEISS VoluMax 9 titan
Function, quality and ease of use
Advantages at a glance

Zeiss VoluMax 9 titan is suitable for various applications that require high efficiency and quality. It provides a reliable method for performing consistent defect detection on very dense parts in many industries.

With the fully integrated Volume Inspect software, users can perform various tasks from scan calibration to report generation. Even for beginners operating industrial computerized tomography scanners, the software can ensure a guided workflow throughout the process and produce excellent results in defect inspection and assembly control of individual components. Its various functions make it easy to determine the status of the main X-ray components, identify the correct CT scanning parameters, obtain the reconstructed volume, immediately receive the 3D view, and perform critical assessments.

ZEISS VoluMax 9 titan
Compact design provides power and quality assurance

In view of the importance of high-quality batteries for the popularization of BEVs (pure electric vehicles), the battery industry is based on numerous efficiency and quality requirements. Zeiss VoluMax 9 titan provides a reliable method to combine cost-effective performance with compact design in an innovative way to conduct stable and efficient defect detection for high-density components such as battery modules.

The small footprint of the machine, the integrated operation platform in the cabinet, and the improved feeding system help to achieve excellent flexibility. The compact but spacious system can handle components up to 590 × 700 mm in size, making clever use of available space.

Even in challenging operating environments, its rugged performance combines long service life with ultra short downtime. The high-voltage generator and feeding system are both developed and produced by ZEISS internally, ensuring the reliable quality of parts and comprehensively helping customers improve productivity. The generator and mobile system are both developed and produced internally by ZEISS, which ensures reliable quality of components and can comprehensively improve productivity.

Road Science and Technology provides a complete set of excellent software and hardware services, which not only maintain low maintenance requirements, but also provide rapid support when customers need it. The team composed of local technical service personnel and trainers is ready to serve you at any time.

Robust system concepts, high quality standards, and compatibility with fast cycle times help significantly improve productivity and bring rapid return on investment to users of Zeiss VoluMax 9 titan.

The wide electronic sliding door is easy to handle large parts, while the automatic shaft positioning is easy to load and unload. This ergonomic operation improves comfort and ease of use.

The machine is designed according to the inherent high safety standards and component quality of ZEISS brand to provide you with a safe and direct user experience.

Precision processes in demanding industries
Overview of typical applications


Clear details: A series of ZEISS software solutions support automatic 3D scanning process to ensure very clear analysis

3k detector: The flat panel detector with 3072 × 3072 pixels can ensure high-resolution scanning to obtain high-precision detection results

450 kV X-ray tube: The power of 1500 W provides the penetration strength required to scan large and dense parts, and can achieve fast cycle time

System/component volume ratio: Stylish and spacious, can accommodate components up to 590 × 700 mm, such as large battery modules

Convenient system design: The mobile system and generator are manufactured internally by ZEISS, and the operator can easily load them with one foot on the system

The console is located in the cabinet: The operation console integrated into the system cabinet improves ease of use and saves space, eliminating the need for additional tables

Powerful equipment for line edge/quality laboratory

Although the primary feature of the Zeiss VoluMax 9 titan is its very compact design, its rugged solution also includes other functions to ensure high levels of performance. Click the blue dot in the figure below to further understand the seven very attractive product features.

ZEISS VoluMax 9 titan
VoluMax 9 titan

Specific review——
Dense parts, amazing details

Zeiss VoluMax 9 titan is equipped with a new 3k detector to generate a higher resolution 3D volume dataset: smaller and more voxels mean that smaller defects can be better detected.

Comparison between 225kv and 450kv: comparison of TV module images scanned with 225kv and 450kv technology. The smaller voxel size enables the 3k detector to generate higher resolution scanning images for clearer rendering, even for small parts.

ZEISS volumax-9-titan-typical defect.jpg
Typical defects: The 3k detector can accurately identify problems including electrode defects, stack alignment errors and excessive overhang, all of which are part of the NDT process. ① Overhang ② Bumps and welds ③ Shell clearance ④ Clearance measurement ⑤ Electrode defect
ZEISS volumax-9-titan-metal contamination detection.jpg
Metal contamination detection: Metal particle pollution is a key safety issue and must be avoided in the final product. Carefully and reliably detect the metal particles in the electrolytic cell to ensure the necessary quality
ZEISS volumax-9-titan-weld detection.jpg
Weld inspection: Tight seams and careless welding are critical to the performance and safety of the battery, and this is especially true with the increasing use of thinner aluminum foil. The welding quality must be verified by high-resolution scanning, in which the module can remain intact
ZEISS VoluMax 9 titan
VoluMax 9 titan equipment specifications
Dimension (width × height × thickness)
2,750 mm × 2,350 mm × 1,750 mm
System weight
13,500 kg
Tube voltage and current
450 kV, 3.3 mA
Pixel spacing
139 μm
Flat panel detector
3,072 × 3,072 px
Maximum workpiece size
Ø 600 × 700 mm
Maximum part weight
60 kg

Application field: Battery Module

Detection function: Non destructive testing and quality assurance of dense materials

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