Problems faced by garment enterprises in production

Design and development stage

·Design and development collaboration is difficult and inefficient

·Many styles are developed, and the development process is difficult to control

·Slow feedback on task implementation and frequent delay in sample delivery

·There are many cost items of sample clothes, so it is difficult to check the price of sample clothes

·There are many design and development materials, and it is difficult to file and query

Prenatal stage

·BOM and routing are not accurate

·It is difficult to predict the delivery period of surface and auxiliary materials

·Inaccurate demand planning

·Low efficiency of procurement and production collaboration

·It is difficult to measure the production of complete materials

Production stage

·The workshop is opaque

·Lack of production early warning mechanism

·A large number of products and raw materials are piled up in the workshop

·Slow feedback of abnormal production, and difficult accountability

·Low efficiency of performance statistics

Puerperal stage

·Inaccurate production statistics

·Difficulty in actual cost accounting

·No use of data to optimize production

·Financial monitoring is difficult to achieve

·Incomplete quality control system

Financial and tax integration solution for clothing industry

Kingdee Cloud Star X Cloud Butterfly Light Intelligent Manufacturing [Clothing Special Edition], which opens up the clothing design and production process, realizes the refined management of workshops, and makes the supply chain management of clothing enterprises more agile and efficient

Application Blueprint of Solution in Clothing Industry

Covering the whole process management of garment design and plate making, production and sales, it focuses on solving the problems of garment enterprises such as sales order receiving, material control, workshop production, outsourcing management, cost accounting, financial management, etc., helping enterprises reduce costs, improve efficiency, and achieve full link digital management

Six core advantages help apparel enterprises to reconstruct digital combat effectiveness

  • Standardization of design data and visualization of design progress

  • Design task assignment, progress monitoring, overtime warning; Transferring to bulk goods to uniformly generate style data package, and standardized management of product data such as design draft, picture, BOM, process, etc

  • One BOM for one style, high efficiency in color matching

  • Light and intelligent clothing uses a BOM to handle the color matching and coding of a garment surface accessories. BOM entry, query and modification are simple and convenient. BOM can be divided into different versions

  • Mobile phone scanning code reporting, production progress and piecework wage are all settled

  • A variety of editing methods can be selected to adapt to various cutting bed and cloth pulling scenes;

  • Automatic generation of two-dimensional code electronic ticket, workshop workers scan the code on their mobile phones to report work in real time, which is simple and easy to use;

  • With electronic ticket, the workshop does not need wiring and additional equipment to reduce costs;

  • Automatic statistics of employee output and piecework wage, real-time control of production progress

  • Transparent and visible production process

  • From design proofing to supply chain management and cost accounting, the whole link process realizes automatic flow. The system can collect the data of each production link. Through the production board, you can understand the real-time process of production

  • The production cost is clear and controllable

  • Including fabric cost, auxiliary material cost, shared material allocation, processing expense, manufacturing expense allocation, WIP cost allocation and other cost accounting methods. Through the comparison of actual cost and planned cost, problems can be found and adjusted in a timely manner

  • Realize the integration of industry, finance and taxation

  • Through the system, the full link management of services and multi-dimensional cost calculation are realized; Financial empowerment business to improve efficiency; There is no need for manual bookkeeping, industry finance and tax integration, reasonable and compliant tax payment, and risk is controllable

They also chose the special edition of Kingdee Cloud Star X light intelligent clothing

Shenzhen Lehuade Clothing Co., Ltd
Lewald started in 1990, inheriting German ingenuity, and focusing on customized high-end brands for professional wear for 30 years. Lewald is one of the world's important garment manufacturers, with business spread throughout Asia, Europe and the United States

Product used: Kingdee Cloud ・ Star Finance+Purchase, Sales and Inventory, Kingdee Light Intelligent Manufacturing [Clothing Special Edition]

Challenges:
Challenge 1: There are many design proofing styles, and design data are miscellaneous, which makes it difficult to file and search; It is difficult to control the design progress and design cost;
Challenge 2: It is difficult to collect order costs, apportion administrative expenses and indirect costs, inaccurate cost accounting, and difficult to implement cost control;
Challenge 3: Business and financial data are separated, information is not provided in time, data statistics are difficult, and accuracy is poor.
Product value:
After the system went online, Leward realized the "chess game" between business and finance. The data of sales, inventory, purchase and production were synchronized to the financial system in real time, and various business reports such as funds, operations and customers were automatically generated to ensure the authenticity and accuracy of the report data and provide data reference for business decisions of enterprises. Through budget and cash flow control, enterprise business process control is realized and financial risk is reduced. Intelligent financial bookkeeping eliminates the need for manual bookkeeping. Business documents can be used to generate vouchers with one click. For example, business documents, input invoices, asset addition and change clearing can all generate financial vouchers, which greatly improves the work efficiency of financial personnel.
Foshan Yadi Garment Co., Ltd
The company provides one-stop full supply chain textile production services from product development and design to production logistics after-sales. The product chain extends from fabric production to all aspects of finished clothing. At present, it has four subsidiaries and two industrial production plants

Product used: Kingdee Cloud · Star Finance+Purchase, Sales and Inventory, Kingdee Light Intelligent Manufacturing [Clothing Special Edition]

Challenges:
There are many online sales channels, which need to effectively improve the operational efficiency. The online sales channels of Yadi Clothing include many e-commerce platforms such as Shein, Tiaoyin, Pinduoduo, Amazon, etc; Business types include BT C, processing with supplied materials, self research and self marketing, etc. The fast updating of styles, heavy design work, large orders, and short delivery time pose great challenges to the supply chain speed of enterprises.
Product value:
After using the light intelligent manufacturing [clothing special edition] system, Yadi realized the visual management of design proofing, especially the standardized management of design data and engineering data, and the order placing efficiency was improved at least twice. Through the digital management of design, production, warehousing, logistics, online and offline full links, Yadi's supply chain is more efficient, production cycle is shortened, and production costs are lower, which truly realizes standardized management and helps improve efficiency.

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