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PLP technology in semiconductor packaging industry: Samsung Electronics' leading advantages and TSMC's challenges

Date: June 27, 2024 (Source: Internet)

Semiconductor packaging technology is a key part of the chip manufacturing process, which directly affects the performance, reliability and cost of integrated circuits. Among them, the Panel Level Packaging (PLP) technology, as an emerging high-density packaging solution, is gradually becoming the focus of the industry. As two giants in the global semiconductor industry, Samsung Electronics and TSMC have launched fierce competition and technological exploration in this field.

Overview of PLP technology

PLP is a panel based packaging technology. Compared with traditional wafer based packaging technology (such as WLP, Wafer Level Packaging), PLP has significant advantages in packaging efficiency and cost control. PLP technology will BZX84C5V6-7-F The chips are arranged on a large panel for packaging, which can not only improve production efficiency, but also reduce material waste. In addition, PLP technology can also achieve higher integration and smaller package size to meet the requirements of modern electronic equipment for miniaturization and high performance.

The leading edge of Samsung Electronics

Samsung Electronics started early in PLP technology, showing a significant first mover advantage. Its PLP technology, such as FOPLP (Fan Out Panel Level Packaging), has significantly improved production efficiency and reduced costs by directly performing wafer level packaging on large panels instead of traditional wafer level or small size panels. This technology can achieve smaller line width/spacing, improve package density, and support multi chip packaging (MCP), which is very suitable for high-performance computing, mobile devices, and Internet of Things applications.

Samsung optimized materials, process flow and equipment through continuous R&D investment, and solved the challenges of low yield and thermal management faced by PLP technology at the initial stage. For example, its eXtend FOPLP (XFOP) technology further improves the integration and performance of packaging, and provides strong support for high-end smart phones and data center applications.

TSMC's Challenges and Solutions

Faced with Samsung Electronics' leading position in the PLP field, TSMC adopted an active strategy to catch up. Although TSMC's traditional strength lies in wafer foundry, it has also demonstrated strong R&D strength and market adaptability in advanced packaging technology. Although TSMC's integrated fan out packaging (InFO) technology is not a typical PLP, it has laid a solid foundation for subsequent entry into the PLP market.

In order to narrow the gap between Samsung and TSMC in PLP technology, TSMC has accelerated the development and commercialization of PLP related technologies. TSMC's PLP solution focuses on improving production efficiency, reducing costs and meeting customers' demands for high performance, low power consumption and miniaturization. Through close cooperation with upstream and downstream partners in the industry chain, TSMC has continuously optimized panel size, material selection and process control to improve yield and reduce costs, so as to maintain its advantages in the competition.

expectation

With the continuous progress of semiconductor packaging technology, PLP technology, as a new packaging solution, shows broad application prospects. Samsung Electronics has gained a leading edge in the field of PLP technology by virtue of its technology accumulation, vertical integration production mode and marketing strategy. TSMC, as a giant in the global semiconductor OEM field, is facing challenges in PLP technology, but by strengthening R&D investment, optimizing the supply chain, and developing effective market strategies, TSMC is expected to catch up and achieve technological breakthroughs and increase market share.

In the future, the competition of PLP technology is not only the competition of technical strength, but also the competition of market strategy and customer relationship. In this process, technological innovation and production efficiency will become the key factors for enterprises to win. With the continuous development of PLP technology, we have reason to expect that future electronic equipment will be more miniaturized and high-performance, bringing more convenience and surprise to people's lives.

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