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What are the operating precautions of vacuum emulsification machine

10:26, May 21, 2024 Source: Shanghai Sijun Machinery Equipment Co., Ltd >> Enter the booth of the company Popularity: 187

The vacuum emulsification machine is popular with consumers because of its very stable performance and very mature technology. At the same time, the vacuum emulsification machine is also one of the widely used production equipment.
 
The vacuum emulsification machine refers to that under the vacuum state, the materials are distributed rapidly and evenly into another continuous phase by using a high shear emulsifier, and the materials are subjected to hundreds of thousands of times of hydraulic shear per minute in the narrow gap between the stator and rotor by using the strong kinetic energy brought by the machinery. Centrifugal extrusion, impact, tear and other comprehensive effects can instantly and evenly disperse and emulsify. After high-frequency cycling, zui finally gets a fine and stable high-quality product without bubbles.
 
The vacuum emulsification machine is mainly composed of pretreatment pot, main pot, vacuum pump, hydraulic pressure, electrical control system, etc. The materials in the water and oil pans are fully dissolved and then vacuum sucked into the main pan for mixing, homogenization and emulsification.
 
The material pot cover of the vacuum emulsification machine is mainly in the form of automatic lifting. The materials in the water pot and oil pot can enter into the emulsification pot directly under vacuum conditions through the transmission pipeline. Its discharging mode is mainly the overturning type of the emulsification pot and the discharging type of the pan bottom valve, It is mainly through the heating of the heat conducting medium in the interlayer of the pan by the electric heating tube, so as to effectively realize the heating of materials. The heating temperature can be set without limitation, and the basic form of automatic control can be achieved. The cooling liquid in the interlayer can cool the materials very well. The operation is very simple and convenient. There is also a thermal insulation layer outside the interlayer. Homogeneous system and mixing system can be used separately and simultaneously.
 
Precautions for operation of vacuum emulsification machine
 
1. The homogeneous cutting head of the vacuum emulsification machine shall not operate in the empty pot state due to the rotating speed *, so as to avoid the influence of local heating on the sealing degree.
 
2. After the vacuum emulsification machine is connected, the ground wire must be reliably grounded to ensure the safety of electricity.
 
3. The homogenizer of the vacuum emulsification machine is reversed from top to bottom. After the motor is wired or is not used again for a long time, it should be jogged for trial run. The mixing box is reversed from top to bottom. During commissioning, the mixer shall be jogged for trial run, and the homogenizer shall be allowed to run after confirmation.
 
4. Each time the vacuum emulsification machine is started before mixing, inching shall be performed to check whether the mixing and scraping wall are abnormal, and if any, it shall be eliminated immediately.
 
5. Before mixing and vacuumizing, it is necessary to check whether the pot of the vacuum emulsification machine is flat with the pot cover, and whether the pot mouth and material mouth cover are tightly covered and reliably sealed; Check the water volume of the vacuum pump water tank frequently, and do not cut off the water when the vacuum pump is running!
 
6. Before shutting down the vacuum pump, the ball valve in front of the vacuum pump should be closed first.
 
7. The vacuum pump can be started when the homogenizing pot is sealed. If there is a special need to open the air to start the pump, the operation shall not exceed 3 minutes.
 
8. Before any maintenance or cleaning, the equipment must be disconnected from the power supply.
 
9. Never put your hand into the kettle during the operation of the vacuum emulsification machine to prevent accidents.
 
10. If there is any abnormal response during the operation, stop the operation immediately, and start the machine after finding out the reason.
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