——Transmission ratio, ranging from 5.31-179.86, can be selected as required;
——The gear is grinded by a gear grinder, with balanced transmission, low noise, and interstage efficiency of 98%;
——The reducer specially designed for special low-speed occasions extends the transmission ratio of R reducer to 32625
Main materials of helical bevel gear reducer:
——Box: cast iron;
T12-2:1-1-LR-B3 reducer MC2PLHF04
——Gear: 20rMo steel, carbonitriding treatment (after fine grinding, keep the tooth surface hardness HRC60, hard layer thickness>0.5mm);
——Flat key: 45 steel, surface hardness HRC50.
Surface spraying
——Cast iron: sprayed with RAL7031 grey blue paint.
Efficiency:
The efficiency of gear transmission is one of all transmission types, and its efficiency is much higher than that of worm transmission. The efficiency of gear reducer is mainly determined by the friction between gear and bearing. Because the gears of our company are grinded by high-precision gear grinding machine, and the bearings are NSK bearings, the friction is effectively reduced, and the interstage efficiency of gear transmission reaches 98%.
It should be noted that in some installation modes, the gear of the stage is completely immersed in oil. For the input stage with large seat number and high circumferential speed, this will cause oil mixing loss and produce a parameter that cannot be ignored.
Gear reducer
T12-2:1-1-LR-B3 reducer MC2PLHF04
In order to achieve a particularly low output speed, it can be achieved by connecting two gear reducers. When this transmission scheme is adopted, the power of the configurable motor must depend on the limiting output torque of the reducer, and the output torque of the reducer cannot be calculated by the motor power.
K37-Y0.18-4P-5.36-M1K37-Y3.0-4P-106.38-M1K47-Y0.18-4P-5.81-M1K47-Y3.0-4P-131.87-M1K57-Y0.18-4P-6.57-M1K57-Y5.5-4P-145.14-M1K67-Y0.18-4P-7.14-M1
K67-Y5.5-4P-144.79-M1K77-Y0.37-4P-7.24-M1K77-Y11-4P-192.18-M1K87-Y0.75-4P-7.19-M1K87-Y22-4P-197.37-M1K97-Y1.1-4P-8.95-M1K97-Y30-4P-176.05-M1K107-Y3-4P-8.74-M1
K107-Y45-4P-141.46-M1K127-Y7.5-4P-8.68-M1K127-Y90-4P-146.07-M1K157-Y11-4P-12.65-M1K157-Y160-4P-150.41-M1K167-Y11-4P-17.28-M1K167-Y200-4P-163.91-M1
K187-Y18.5-4P-17.27-M1K187-Y200-4P-180.78-M1KA37-Y0.18-4P-5.36-M1KA37-Y3.0-4P-106.38-M1KA47-Y0.18-4P-5.81-M1KA47-Y3.0-4P-131.87-M1KA57-Y0.18-4P-6.57-M1
KA57-Y5.5-4P-145.14-M1KA67-Y0.18-4P-7.14-M1KA67-Y5.5-4P-144.79-M1KA77-Y0.37-4P-7.24-M1KA77-Y11-4P-192.18-M1KA87-Y0.75-4P-7.19-M1KA87-Y22-4P-197.37-M1
KA97-Y1.1-4P-8.95-M1KA97-Y30-4P-176.05-M1KA107-Y3-4P-8.74-M1KA107-Y45-4P-141.46-M1KA127-Y7.5-4P-8.68-M1KA127-Y90-4P-146.07-M1KA157-Y11-4P-12.65-M1
KA157-Y160-4P-150.41-M1KA167-Y11-4P-17.28-M1KA167-Y200-4P-163.91-M1KA187-Y18.5-4P-17.27-M1KA187-Y200-4P-180.78-M1KF37-Y0.18-4P-5.36-M1
KF37-Y3.0-4P-106.38-M1KF47-Y0.18-4P-5.81-M1KF47-Y3.0-4P-131.87-M1KF57-Y0.18-4P-6.57-M1KF57-Y5.5-4P-145.14-M1KF67-Y0.18-4P-7.14-M1KF67-Y5.5-4P-144.79-M1
T12-2:1-1-LR-B3 reducer MC2PLHF04
KF77-Y0.37-4P-7.24-M1KF77-Y11-4P-192.18-M1KF87-Y0.75-4P-7.19-M1KF87-Y22-4P-197.37-M1KF97-Y1.1-4P-8.95-M1KF97-Y30-4P-176.05-M1KF107-Y3-4P-8.74-M1KF107-Y45-4P-141.46-M1
KF127-Y7.5-4P-8.68-M1KF127-Y90-4P-146.07-M1KF157-Y11-4P-12.65-M1KF157-Y160-4P-150.41-M1KF167-Y11-4P-17.28-M1KF167-Y200-4P-163.91-M1KF187-Y18.5-4P-17.27-M1
KF187-Y200-4P-180.78-M1KAF37-Y0.18-4P-5.36-M1KAF37-Y3.0-4P-106.38-M1KAF47-Y0.18-4P-5.81-M1KAF47-Y3.0-4P-131.87-M1KAF57-Y0.18-4P-6.57-M1KAF57-Y5.5-4P-145.14-M1
KAF67-Y0.18-4P-7.14-M1KAF67-Y5.5-4P-144.79-M1KAF77-Y0.37-4P-7.24-M1KAF77-Y11-4P-192.18-M1KAF87-Y0.75-4P-7.19-M1KAF87-Y22-4P-197.37-M1KAF97-Y1.1-4P-8.95-M1
KAF97-Y30-4P-176.05-M1KAF107-Y3-4P-8.74-M1KAF107-Y45-4P-141.46-M1KAF127-Y7.5-4P-8.68-M1KAF127-Y90-4P-146.07-M1KAF157-Y11-4P-12.65-M1KAF157-Y160-4P-150.41-M1KAF167-Y11-4P-17.28-M1
KAF167-Y200-4P-163.91-M1KAF187-Y18.5-4P-17.27-M1KAF187-Y200-4P-180.78-M1KAZ37-Y0.18-4P-5.36-M1KAZ37-Y3.0-4P-106.38-M1KAZ47-Y0.18-4P-5.81-M1KAZ47-Y3.0-4P-131.87-M1
KAZ57-Y0.18-4P-6.57-M1KAZ57-Y5.5-4P-145.14-M1KAZ67-Y0.18-4P-7.14-M1KAZ67-Y5.5-4P-144.79-M1KAZ77-Y0.37-4P-7.24-M1KAZ77-Y11-4P-192.18-M1KAZ87-Y0.75-4P-7.19-M1
KAZ87-Y22-4P-197.37-M1KAZ97-Y1.1-4P-8.95-M1KAZ97-Y30-4P-176.05-M1KAZ107-Y3-4P-8.74-M1KAZ107-Y45-4P-141.46-M1KAZ127-Y7.5-4P-8.68-M1KAZ127-Y90-4P-146.07-M1
KAZ157-Y11-4P-12.65-M1KAZ157-Y160-4P-150.41-M1KAZ167-Y11-4P-17.28-M1KAZ167-Y200-4P-163.91-M1KAZ187-Y18.5-4P-17.27-M1KAZ187-Y200-4P-180.78-M1KAT37-Y0.18-4P-5.36-M1
KAT37-Y3.0-4P-106.38-M1KAT47-Y0.18-4P-5.81-M1KAT47-Y3.0-4P-131.87-M1KAT57-Y0.18-4P-6.57-M1KAT57-Y5.5-4P-145.14-M1KAT67-Y0.18-4P-7.14-M1KAT67-Y5.5-4P-144.79-M1
KAT77-Y0.37-4P-7.24-M1KAT77-Y11-4P-192.18-M1KAT87-Y0.75-4P-7.19-M1KAT87-Y22-4P-197.37-M1KAT97-Y1.1-4P-8.95-M1KAT97-Y30-4P-176.05-M1KAT107-Y3-4P-8.74-M1
T12-2:1-1-LR-B3 reducer MC2PLHF04
KAT107-Y45-4P-141.46-M1KAT127-Y7.5-4P-8.68-M1KAT127-Y90-4P-146.07-M1KAT157-Y11-4P-12.65-M1KAT157-Y160-4P-150.41-M1KAT167-Y11-4P-17.28-M1KAT167-Y200-4P-163.91-M1
KAT187-Y18.5-4P-17.27-M1KAT187-Y200-4P-180.78-M1KAB37-Y0.18-4P-5.36-M1KAB37-Y3.0-4P-106.38-M1KAB47-Y0.18-4P-5.81-M1KAB47-Y3.0-4P-131.87-M1KAB57-Y0.18-4P-6.57-M1
KAB57-Y5.5-4P-145.14-M1KAB67-Y0.18-4P-7.14-M1KAB67-Y5.5-4P-144.79-M1KAB77-Y0.37-4P-7.24-M1KAB77-Y11-4P-192.18-M1KAB87-Y0.75-4P-7.19-M1KAB87-Y22-4P-197.37-M1
KAB97-Y1.1-4P-8.95-M1KAB97-Y30-4P-176.05-M1KAB107-Y3-4P-8.74-M1KAB107-Y45-4P-141.46-M1KAB127-Y7.5-4P-8.68-M1KAB127-Y90-4P-146.07-M1KAB157-Y11-4P-12.65-M1
KAB157-Y160-4P-150.41-M1KAB167-Y11-4P-17.28-M1KAB167-Y200-4P-163.91-M1KAB187-Y18.5-4P-17.27-M1KAB187-Y200-4P-180.78-M1
Products manufactured and conforming to IEC standards. It is coupled by a driving motor and a gear reducer. It has the characteristics of compact structure, small size, light weight, low noise, small vibration, high efficiency, etc. It is an ideal low-speed power source. Widely used in metallurgy, mining, light industry, chemical industry, steel, cement, printing, sugar making, food, rubber, medicine, construction, lifting and transportation, agricultural machinery and other industries; It can also be used for supporting and maintaining imported equipment.
According to the user's needs, it can also be equipped with multi speed, DC, and other types of motors, and can be equipped with DC electromagnetic brake or one-way stop.
The protection level varies with the motor, which can be IP44 or IP54, and the cooling method is IC0141.
The gear parameters of this series of reduction motors have been optimized. High quality alloy has been used for forging, gear making and strict heat treatment; The gear is made of high-strength cast iron and has two structures: foot and flange.
When B3 or B5 is installed, the efficiency of the reduction device shall not be less than 96% for single-stage reduction drive, 94% for two-stage reduction drive, and 92% for three-stage reduction drive. The insulation grade of the motor is B, and the winding and insulation have good electrical, mechanical, moisture resistance and thermal stability.
1、 Service conditions
Ambient temperature: rated operation at - 15 ℃~40 ℃.
Altitude: no more than 1000m
Rated voltage: 380V
Rated frequency: 50Hz
Connection method: Y for 3 kW and below, △ for 4 kW and above
Working mode: continuous (S1)
2、 Lubrication
Semi fluid lithium base reducer grease shall be injected into the reducer motor before delivery, and the injection amount depends on the installation type. The replacement time is 10000h
Precision servo planetary reducer series:
Economical square flange design. Speed ratio: 18 specific speeds can be selected from 1-200; One and two reduction drives; Accuracy: the primary transmission accuracy is 8-10 minutes of arc, and the secondary transmission accuracy is 12-15 minutes of arc, with more than 500 specifications.
Application field:
The servo reducer can be directly installed on AC and DC servo motors, and is widely used in industrial fields with medium accuracy. For example: printing machine tools, flame cutting, laser cutting, CNC machine tools, tool machinery, food packaging, automation industry, industrial robots, and automated mechanical and electrical products industry.
Performance and characteristics:
The precision servo planetary reducer provides the advantages of high cost performance, wide application, economy and practicality, long service life, etc. In the application of servo control, it has played a good servo rigidity effect, accurate positioning control, and has the characteristics of medium and low backlash, high input speed, high input torque, smooth operation, low noise, etc. on the operating platform. Its appearance and structural design are light and small. The lubricating oil that is free of replacement for life can be used, and no matter where it is installed, it can be fully enclosed for maintenance free operation, and has IP65 protection degree, so it can also be used when the working environment is poor.
