Aluminum profile radiator Also known as radiator aluminum profile or sunflower aluminum profile, aluminum profile radiator has the characteristics of beautiful appearance, light weight, good heat dissipation performance, good energy-saving effect, etc.
Guiyang Okad Industrial Automation Technology Co., Ltd., relying on its long-term accumulated technical experience and production process aluminium alloy The profile has good thermal conductivity and other characteristics, and has developed customized aluminum profile radiators that can meet customers' requirements for product differentiation, specialization and personalization.
The surface of the processed aluminum profile radiator is anodized surface treatment To increase the corrosion resistance, wear resistance and appearance beauty of aluminum.
Heat dissipation of aluminum profiles commonly used in China Organ class Type A: electronic, electrical, computer radiator aluminum profiles, sunflower aluminum profile radiator, power semiconductor radiator profiles, etc.
Aluminum radiator is widely used in machinery, automobile, wind power generation, engineering machinery, air compressor, * * * locomotive, household appliances and other industries due to its superior performance.
Aluminum profile radiators mainly include high-pressure cast aluminum and tensile aluminum alloy welding. The advantages of aluminum radiator mainly include:
① Aluminum profile radiators have good heat dissipation and obvious energy-saving characteristics. In the same room, if radiators of the same specification are used, the number of aluminum cast radiators is less than that of steel.
② Aluminum profile radiators have good oxidation and corrosion resistance, without adding any additives. The principle is that once aluminum encounters oxygen in the air, it will generate an oxide film, which is tough and dense, preventing further corrosion of body materials. Aluminum profile radiator shall be selected, and high-pressure cast aluminum module combined radiator shall be preferred. This kind of aluminum profile radiator is formed by one integral die casting, so there is no water leakage problem in the weld. Moreover, its great advantage is that the product is not limited by the district heating system. Even in the open boiler system, the product is not subject to oxygen corrosion. Because of the modular design, if the indoor temperature is insufficient after a heating season, one or two more pieces can be installed in the next year to meet their needs, It is not necessary to replace the whole set of heaters like the steel radiator. In addition, because the requirements for water quality of aluminum radiators are different from those of steel, the installation of aluminum radiators mixed with other materials should be avoided.
Specification of aluminum profile radiator: customized production according to customer requirements
Material: aluminum alloy
Production process: aluminum profile extrusion
Surface treatment: anodic oxidation
Application field of aluminum radiator: this series of aluminum radiator is widely used in inverter, new energy, power electronics, communication and other fields.
Aluminum profile radiator is the general name of a series of devices used to conduct and release heat. At present, radiators mainly include heating radiators and computer radiators, among which radiators can be divided into several types according to material and working mode, and computer radiators can be divided into several types according to use and installation method.
Eternal Aluminum is an aluminum profile processing plant integrating aluminum profiles, industrial aluminum profiles, aluminum profile processing, aluminum profile radiators, profile molds, aluminum extrusion, machining, and post-processing services. It can provide one-stop services to customers from design ideas, drawing formation to finished products, and can also provide raw materials or post-processing processes independently. Machining processes include: cutting, stamping, CNC milling, CNC turning, drilling, tapping; The surface treatment methods include polishing, wire drawing, sandblasting, coloring and oxidation, and can anodize short aluminum materials within 4 meters. Our products are only specialized in industrial aluminum profiles. Common industrial aluminum profiles include the following categories: decorative aluminum profiles, assembly line aluminum profiles, equipment aluminum profiles, furniture aluminum profiles, fitness equipment aluminum profiles, health equipment aluminum profiles, automotive power amplifier radiator aluminum profiles, and lighting aluminum profiles. The products often made include: aluminum power supply housing, aluminum power supply aluminum box, LED light aluminum housing, aluminum power amplifier panel, aluminum doorbell panel, aluminum sound column, aluminum hard disk box housing, aluminum electronic radiator, aluminum automotive power amplifier radiator and various aluminum round tubes, aluminum square tubes, aluminum rods, etc.
At the same time, for the convenience of customers: we try our best to understand and learn more related processes. After careful consideration and repeated contact screening, we finally have high-level cooperation with a number of companies that have passed the quality standards and low prices for related services. We can also provide customers with early: mold design, production, maintenance, repair Raw material production (mainly extrusion and die-casting) and later surface treatment: wire drawing, sand blasting, various oxidation, spraying, silk screen, etc. All links are strictly controlled. Make great efforts to let customers reduce procurement costs and carry out one-stop production. New and old customers are welcome to customize production with drawings and samples.
Aluminum profile radiator is also called radiator aluminum profile or sunflower aluminum profile. Aluminum profile radiator has the characteristics of beautiful appearance, light weight, good heat dissipation performance, good energy-saving effect, etc.
Shandong Yongheng Group, relying on its long-term accumulated technical experience and production process, has integrated the characteristics of aluminum alloy profiles with good thermal conductivity, and developed customized aluminum profile radiators that can meet customers' requirements for product differentiation, specialization and personalization. The surface of the processed aluminum profile radiator is anodized for surface treatment to increase the corrosion resistance, wear resistance and appearance beauty of the aluminum. At present, the types of aluminum profile radiators commonly used in China are: aluminum profiles for electronic, electrical and computer radiators, solar aluminum profile radiators, and radiator profiles for power semiconductors. Aluminum radiator is widely used in machinery, automobile, wind power generation, engineering machinery, air compressor, * * * locomotive, household appliances and other industries due to its superior performance.
Aluminum profile radiators mainly include high-pressure cast aluminum and tensile aluminum alloy welding. Its advantages mainly include:
① Aluminum profile radiators have good heat dissipation and obvious energy-saving characteristics. In the same room, if radiators of the same specification are used, the number of aluminum cast radiators is less than that of steel.
② Aluminum profile radiators have good oxidation and corrosion resistance, without adding any additives. The principle is that once aluminum encounters oxygen in the air, it will generate an oxide film, which is tough and dense, preventing further corrosion of the body material. Aluminum profile radiator shall be selected, and high-pressure cast aluminum module combined radiator shall be preferred. This kind of aluminum profile radiator is formed by one integral die casting, so there is no water leakage problem in the weld. Moreover, its great advantage is that the product is not limited by the district heating system. Even in the open boiler system, the product is not subject to oxygen corrosion. Because of the modular design, if the indoor temperature is insufficient after a heating season, one or two more pieces can be installed in the next year to meet their needs, It is not necessary to replace the whole set of heaters like the steel radiator. In addition, because the requirements for water quality of aluminum radiators are different from those of steel, the installation of aluminum radiators mixed with other materials should be avoided.
The inserted fin aluminum profile radiator uses a straight tube push inflation machine to expand the tube, which makes the aluminum profile tube wall and liner reach plastic deformation. After springback, the inserted fin radiator is tightly combined, has smooth surface, and has high dimensional accuracy. Plug assembly can achieve high standards without leakage. Therefore, there is no waste in the production link, which reduces the waste of energy. In addition, welding is not required in the assembly process, which has no overheating effect on the surface of the fin radiator, saving a lot of manpower and energy. In addition, the inserted fin radiator has no exposed liner required by the assembly process, which has high overall strength and will not cause deformation and leakage due to careless installation.
1、 For the mold with high density teeth and large tongue ratio, the front supporting aluminum bar must be 150-200mm short aluminum bar or pure aluminum bar.
2、 Before the die test, the extrusion center must be adjusted. The extrusion weight is large, and the ingot holding cylinder and the die seat outlet are on the same centerline.
3、 In the process of mold testing and normal production, the heating temperature of aluminum bar shall be between 480-520 ℃.
4、 The mold heating temperature shall be controlled at about 480 ℃ according to the conventional mold temperature, and the heat preservation time of the flat mold with a diameter below 200mm shall not be less than 2 hours, if it is a split mold, the heat preservation time shall be more than 3 hours; The mold with a diameter of more than 200mm shall be kept warm for 4-6 hours to ensure the uniformity of the mold core temperature and the external temperature.
5、 Before mold testing or production, the inner liner of the ingot container must be cleaned with a cylinder cleaning pad, and the empty operation of the extruder must be checked to see if it is normal.
6、 When the die is tested or the production is just started, the automatic gear of the extruder is turned off, and the switches of each section are reset to the zero position. Start slowly from a low pressure, discharge for about 3-5 minutes, and control the pressure during the aluminum filling process. The pressure shall be controlled within 100Kg/cm2, and the ammeter data shall be within 2-3A. Generally, 80-120Kg/cm2 can be discharged, and then it can be slowly accelerated. During normal production, the extrusion speed shall be subject to the pressure less than 120Kg/cm2.
The aluminum profile radiator uses a straight tube push inflation machine to expand the tube, so that the aluminum profile tube wall and liner can achieve plastic deformation. After springback, the aluminum profile radiator is tightly combined, the surface is smooth, and the size accuracy is high. Plug assembly can achieve high standards without leakage. Therefore, there is no waste in the production process of the plug-in radiator, which reduces the waste of energy. In addition, welding is not required in the assembly process, which has no overheating effect on the surface of the fin radiator, saving a lot of manpower and energy. In addition, the inserted fin radiator has no exposed liner required by the assembly process, which has high overall strength and will not cause deformation and leakage due to careless installation.
Production process specification of aluminum profile radiator
1、 For the mold with high density teeth and large tongue ratio, the front supporting aluminum bar must be 150-200mm short aluminum bar or pure aluminum bar.
2、 Before the die test, the extrusion center must be adjusted. The extrusion weight is large, and the ingot holding cylinder and the die seat outlet are on the same centerline.
3、 In the process of mold testing and normal production, the heating temperature of aluminum bar shall be between 480-520 ℃.
4、 The mold heating temperature shall be controlled at about 480 ℃ according to the conventional mold temperature, and the heat preservation time of the flat mold with a diameter below 200mm shall not be less than 2 hours, if it is a split mold, the heat preservation time shall be more than 3 hours; The mold with a diameter of more than 200mm shall be kept warm for 4-6 hours to ensure the uniformity of the mold core temperature and the external temperature.
5、 Before mold testing or production, the inner liner of the ingot container must be cleaned with a cylinder cleaning pad, and the empty operation of the extruder must be checked to see if it is normal.
6、 When the die is tested or the production is just started, the automatic gear of the extruder is turned off, and the switches of each section are reset to the zero position. Start slowly from a low pressure, discharge for about 3-5 minutes, and control the pressure during the aluminum filling process. The pressure shall be controlled within 100Kg/cm2, and the ammeter data shall be within 2-3A. Generally, 80-120Kg/cm2 can be discharged, and then it can be slowly accelerated. During normal production, the extrusion speed shall be subject to the pressure less than 120Kg/cm2.
7、 In the process of mold trial or production, if the mold is found to be blocked, tooth deviation, and the speed deviation is too large, the machine should be stopped immediately, and the mold should be unloaded in the way of point withdrawal to avoid scrapping the mold.
8、 In the process of mold trial or production, the discharge port must be smooth, and the cushion support or fixture looseness should be reasonably controlled according to the discharge situation. Observe any abnormal situation at any time, handle it in time, and stop the machine immediately in case of shutdown.
9、 During the straightening process, it is necessary to carefully detect the changes before and after, operate in a standard manner, apply moderate force, and strictly guarantee the product quality.
10、 The length shall be reasonably determined according to the requirements of the production plan. When sawing, the feeding speed of the sawtooth shall not be too fast to avoid damaging the end. The end must be clamped correctly to remove the flash and burr.
11、 Basking shall be standardized, including reasonable placement of padding strips to avoid damage to profiles.
12、 The temperature of the inserted fin radiator shall be controlled at 190 ± 5 ℃, the heat preservation shall be 2.5-4 hours, and the air cooling shall be conducted after the furnace is discharged.
At the same time, for the convenience of customers: we try our best to understand and learn more related processes. After careful consideration and repeated contact screening, we finally have high-level cooperation with a number of companies that have passed the quality standards and low prices for related services. We can also provide customers with early: mold design, production, maintenance, repair Raw material production (mainly extrusion and die-casting) and later surface treatment: wire drawing, sand blasting, various oxidation, spraying, silk screen, etc. All links are strictly controlled. Make great efforts to let customers reduce procurement costs and carry out one-stop production. New and old customers are welcome to customize production with drawings and samples.
Aluminum alloy profiles: 6063/6061 T5/T6 are 6m/piece in stock.
1. Please confirm the size, quantity and specification before purchase. All specifications in our shop are in millimeters.
2. The spot aluminum materials are all 6 meters per piece (one piece is sold at the beginning, not cut or sold separately), and free cutting is required for those above 50 cm, and corresponding processing fees are required for those below 150 cm depending on the actual cutting size.
3. All products of our store are tax free. If necessary, please contact customer service for additional fees.
4. There may be errors due to different batches of profiles, and the general error is about 0.1-0.2 mm.
5. All outgoing materials are packaged with plastic film or woven bag.
6. Please describe the specific specification, tolerance, quantity and required performance of the required products clearly before shopping, so as to save each other's time and avoid disputes due to the above reasons! If the buyer does not describe clearly, the seller will not bear any responsibility in case of any dispute! Please understand!
