Uncover Secrets of Customized Home Furnishing Factory - Oupai, Sophia, Shangpin Home Furnishing, Dinggu, etc. - Oupai Wooden Door Oupai, Sophia, Shangpin Homestead, Dinggu, Sniman, Zhibang, Kefan, etc., the secrets of customized furniture factories have been revealed. Recently, news about small workshops of miscellaneous brand furniture has been widely spread. Its production environment is terrible, and the quality of production materials is appalling. Therefore, consumers must be careful when choosing furniture and try to choose brand furniture. What's good about brand furniture? Maybe we can learn something from the factory. Today, Xiaobian will take you to the customized home furnishing factory and reveal the brand advantages of Oupai, Sophia, Shangpin Homefurnishing, Hollaker, Sniman, Zhibang and Kefan. Oupai: It takes the lead in introducing the German Haomai flexible production line, and the 850 mu production base under construction takes customized cabinets as the leader to drive the development of related industries, including wardrobe, bathroom, modern wooden doors, wallpaper, kitchen appliances, etc., forming a diversified industrial pattern, and is a comprehensive modern integrated home furnishing service provider in China. As early as 2014, Oupai held an activity to let consumers "group" to the factory to visit the production process of the overall cabinet, overall wardrobe and so on, so as to enjoy the new style of Oupai first. Oupai kitchen cabinet scale production factory Oupai is the first in the industry to introduce the world's leading German Haomai flexible production line. The product manufacturing process is automated, information-based, and refined in a three pronged way to ensure that the product is good in every link from design, cutting, cutting, surface treatment, assembly, transportation, installation to service, and ensure high-quality products. The raw materials are environment-friendly plates that meet the European E1 standard, providing consumers with high-end products, and creating a new situation for Chinese household enterprises to participate in international competition. This year, the southern production base, which covers an area of 850 mu in the Qingyuan Industrial Transfer Park in Guangzhou, will be completed, and the Oupai factory will have a new look. As an important milestone in the development of Europa, after the project is completed and put into operation, it will introduce a full set of foreign equipment and production lines to form a production scale with an annual output of 450000 cabinets, 300000 wardrobes, 150000 bathrooms and 600000 wooden doors, which will play a major role in promoting the overall strategic layout and development of Europa. Sophia: 8 intelligent flexible production lines to achieve true customization. Sophia has clear and professional requirements and specifications for factory location. At present, Sophia has built five production bases, namely: Guangzhou Zengcheng (General Plant), Hebei Langfang, Zhejiang Jiashan, Sichuan Chengdu, and Hubei Huanggang. At the production end, Sophia has always been at the forefront of the industry. For example, the following German intelligent device can produce 5000 decorative panels a day. Sophia is the first company in China to introduce this device. At the same time, Sophia also has the first intelligent flexible production line in Asia. At present, there are 11 such intelligent flexible production lines in China, 8 of which are from Sophia. It is reported that Sofia's flexible workshop can produce 28000 pieces per day! It is equivalent to meeting the needs of 700 families every day, and truly customizing all products. Intelligent flexible production line This intelligent flexible production line includes "production hardware system, software information system". As for the software information system, Sophia adopts the industry's leading ERP system, that is, Sophia's marketing collaboration platform, Customers can place orders for online products → the system automatically breaks down orders → five production bases schedule → enter the intelligent production process → "one person, one code" check the order progress at any time and other key steps. The whole process is open and transparent, which not only makes production management more efficient, but also makes it convenient for customers to query the order progress. Sophia's furniture will go through 120 processes, plus the top layer of careful packaging, and then enter thousands of households. The workers on the drilling production line and the factory staff said: "The factory has clear normative requirements for the selection of materials, and must use boards with formaldehyde emission of at least E0 level, formaldehyde emission ≤ 0.5mg/l." This figure is far lower than 0.9mg/l of tap water, achieving such a high environmental protection, and the cost is at least 300% higher than most E1 level boards in China. Sophia's panels are decorated with melamine impregnated paper imported from Germany. They are sent for inspection every month, and each panel has a special customer code. Shangpin Home Furnishing: Customized intelligence, machine operation instead of manual operation In 2016, Shangpin Home Furnishing put forward the concept of "whole house furniture, scientific and technological customization", marking the company's entry into the intelligent production era of Industry 4.0. In the process of intelligent production, "digital tags" play a key role. The so-called digital label refers to the automatic connection and management of a product from material selection, production, warehousing, logistics, installation and other links through two-dimensional code, and the realization of large-scale customized production by using unique information digital technology. The major difference between this technology and traditional furniture manufacturing is that it changes "people command machine work" into "machines command machine work", and each part can be automatically processed as required by the machine by scanning the two-dimensional code. Therefore, when you enter the production workshop of Shangpin Home Furnishing, you can witness the wonderful scene of robot manufacturing furniture: the operator only needs to input instructions on the computer, and the "robot arm" swinging back and forth can replace the manual operation, and quickly and accurately complete the processes of material taking, cutting, drilling, spraying, and even the subsequent detection, transportation, warehousing are also handy. The manufacturing base of Shangpin Home Furnishing produces more than 1000 sets of furniture every day, producing about 200000 completely different plates. Thanks to the flexible production system and digital label technology, it is possible to make the same machine produce plates of different specifications at the same time. Compared with the past, the daily production capacity has increased by 6-8 times, but the material utilization rate has increased from 70% to more than 90%, the error rate has decreased from 30% to 10%, and the delivery period has been shortened from 30 days to about 23 days, which has improved the production efficiency while reducing the error rate, and perfectly solved the contradiction between mass production and personalized customization, The operation efficiency has been greatly improved to meet the market demand. Dinggu: The regional division of labor is clear, and production efficiency is emphasized. At present, Dinggu Group has four production and manufacturing bases in Zhongshan, Sanhe, Chengdu, and Kunshan, equipped with internationally leading German panel furniture production lines, imported ecological door series production lines, precision hydraulic door control series production lines, complete sets of hardware locks, precision mold CNC production lines, etc. Take Zhongshan Factory as an example. The factory covers a large area, has a clear regional division of labor, advanced equipment, and large output. It performs well in environmental protection and production efficiency saving. Modern manufacturing equipment can complete the work without too much manpower. After entering Dinggu Zhongshan Plant, the whole plant was quite neat and clean. The workshop is divided according to the areas such as cabinet cutting, sealing, punching, and assembly. Each area is in the charge of full-time personnel, and almost every division of labor has large technical equipment. The whole process from the cabinet entering the workshop to the later packaging is very simple and standardized. Everything is set according to the computer program, which greatly improves the work efficiency. The environmental protection dust treatment system and the readily visible garbage recycling box ensure a clean working environment. Infrared induction equipment to ensure production safety The factory attaches great importance to safety and environmental protection in the production process. For the air pollution problems such as dust caused by the cutting cabinet, the factory has specially installed an internationally advanced air handling system to ensure that the dust does not stay in the workshop for a long time and ensure the production safety of employees. And most of the equipment introduced by the factory has infrared sensing. As long as someone enters the dangerous area set by the machine, the equipment will automatically stop running, which is very safe and reliable. Schneimann: The five production processes are in good order, and multiple details control the quality. Schneimann Industry 4.0 Intelligent Manufacturing Workshop uses important production equipment such as Germany Haomai and Italy Bias. It is fully automated and information-based, with low dust and noise. One worker can operate multiple machines at the same time, and the degree of intelligence is very high. It perfectly realizes the interconnected production of machines and people, which not only saves labor costs, The production efficiency is improved, and the error rate is greatly reduced. The workshop works well. The raw materials of Niemann cabinet products, such as plates, are purchased from outside and are responsible for processing and production. The German Homag production line is adopted. The five basic processes include cutting, edge sealing, hole arrangement, trial assembly and packaging. The first three processes are fully automated and numerically controlled. After each program is completed, a bar code recording the corresponding data will appear, forming an "ID card". Process 1: Blanking process 2: Edge banding process 3: Hole arrangement process 4: Trial assembly process 5: Packaging Taking the blanking process as an example, the German Homag electronic saw is used to cut and cut materials automatically according to the size on the bill of materials. After completion, each plate will appear an "ID card" with length, width and height information to facilitate the identification and operation of the next procedure. Workers are responsible for operating computers and carrying raw materials, which greatly improves work efficiency and accuracy. In addition to these five basic procedures, some European cabinet products need to add carving procedures. Schneimann also uses automation and data control operations to add various patterns of carving to the cabinet as required. Zhibang: linear production process, real intelligent manufacturing industry 4.0 Zhibang kitchen cabinet new factory officially started trial operation in June 2015, which is divided into two factory layouts, Phase 1 and Phase 2. The factory has introduced a full set of German Holmar professional production equipment, and has successfully established a linear production process of "raw material mobilization - process processing - inspection - packaging - delivery". At the same time, it has established a comprehensive and systematic information quality assurance process and a complete flexible production solution from the source of production, While meeting the personalized customization needs of different consumer groups, it greatly improves the quality and production efficiency of cabinet products. When you enter Zhibang's new factory, you will see that the non-standard cabinet production and processing area is on the left and the standard cabinet production and processing area is on the right. The layout is clear, and the three processes of cutting, edge sealing and drilling of various raw materials can be completed here. In the standard plate turnover area of Zhibang kitchen cabinet, there are standard size plates that have been processed in batches. The staff can spray code according to the scanning plates, complete the plate ingredients at one time, reduce the turnover time and improve efficiency. In the inspection area, the inspectors will conduct a comprehensive inspection on the size and appearance of the products. After passing the inspection, the products will be sent to the subsequent packaging links, and then sent to all parts of the country through the logistics delivery platform. Zhibang kitchen cabinet applies the thought of lean production to many links of production and processing, which not only greatly improves the production efficiency of product processing and shortens the delivery cycle of products, but also closely links all links of cabinet processing through intelligent control of production process, and standardizes the production data of main components in production, Will leave clear records throughout the production process. It is convenient to establish a clear quality control mechanism, which satisfies customers' confidence in the quality of Zhibang kitchen cabinets from the process design. Kefan: 50000 square meters of 4.0 smart factory, modular production On July 6, Kefan customized headquarters ushered in an important milestone in the history of development: nearly 50000 square meters of 4.0 smart factory was officially unveiled, indicating that Kefan Smart Manufacturing embarked on a new journey of development, entered the fast lane of modular production, and completed the layout of the model of entering factory 4.0. Kefan Customized 4.0 Smart Factory Appearance Kefan 4.0 Smart Factory will invest tens of millions of yuan to update production equipment, implement full process information management, comprehensively introduce advanced imported production equipment such as BYAS, Homag, etc., improve flexible production capacity, and respond to personalized customization needs. The new production workshop is spacious, bright and clean, providing a good working environment for Kefan people. It is worth mentioning that Kefan is making full use of resource integration in production and supporting aspects, such as the construction of internal cloud system ERP, in-depth cooperation in logistics system, etc., so that the slogan of "customizing to find Kefan, new residence is not troublesome" can be reflected in actual actions, so that customization can fly into the homes of ordinary people. Kefan New Factory is not only the base of intelligent manufacturing, but also the core position of cutting-edge institutions such as the Asian Institute of Human Habits, visual factory and cloud design, and also the landing platform of O2O business model. Kefan opened the development mode of front store and rear factory, with a layout of 4000 square meters of O stores, providing various styles of space display, and providing a multi platform, multi-channel, all-round, three-dimensional drainage platform for O2O's business strategy development. Industry 4.0 is a new game in the field of customized furniture, and the customized furniture factory mentioned above almost represents a high level of intelligent furniture industry. For enterprise production, try to learn to regard information as an important asset of the enterprise and improve the ability to meet customer needs. For end users, Industry 4.0 means that it is possible to obtain customized products for customers in a short time. This is because intelligent and technical systems have almost been able to produce single products with large-scale production efficiency. At present, China's manufacturing industry is facing unprecedented challenges. The high-end manufacturing industry is flowing back to developed countries, and the low-end manufacturing industry is shifting to low-cost countries. Therefore, it is not only of great practical significance for customized furniture enterprises to learn and embrace the concept of Industry 4.0, build intelligent factories, and promote the deep integration of the Internet and manufacturing industry, It is also a good way to promote the transformation and upgrading of enterprises. Netizens commented that the dealer passed by before Shangpin Home Furnishing, saying that hehe, garbage particle board, fooled consumers. The most disgusting thing is that it is a good house accessory. It tastes super strong. The wardrobe that has been more than a year tastes super pungent and disgusting. They are all particle boards, which everyone knows. This advertisement is too disgusting. It's too expensive. Customizing a big brand wardrobe costs 12000 yuan, while Quanyou wardrobe of the same size costs 3000 yuan, all of which are made of density boards. The brand solid wood wardrobe is only 12000. It is full of high-density and patterned boards. It is expensive and heavy. It can be replaced in three or two years. Don't even give it away. It's too expensive to ask someone to throw away garbage in the future. What I want is solid and durable wood. The question comes: Are there so many "giants" in the same category of stickers? It's ok to make multi ply boards.. No matter how big the factory is, it is also a low-end product. Material costs are not expensive, and labor costs account for most. It seems that we didn't see the drill row, either cutting material or ground roll line. Don't be confused if you don't understand. Our small factory only makes all solid wood, wood wax coating! OK, you dare not think! Granular furniture, hehe, it's OK to coax money into foolishness. They are not density boards, they are all particle boards, and I laughed because they are so rubbish. People who don't know how to think the brand is good, but people who know how to think that there is no core technology in furniture products. Small factories are more sophisticated and have more advantages. Qiaoyuan is proud of you today, and you are proud of Qiaoyuan tomorrow! And then, the design is not good. It seems that all the pits are made of density boards and particle boards. The national level is E1, and the bullshit is E0..... The garbage board is still so expensive, and the advertising is sky high. The huge advertising fee can only say that the more developed the local environmental protection directors are, the more powerful they are. One sentence can kill an enterprise, but he usually doesn't say that, you know. Go to Derby's factory. These are all small dishes
label: Production factory customization production factory customized Oupai wooden door